| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, frequently referred to as the jolt squeeze molding machine or a compaction table in various regions, offers an economically viable solution for both manual and simplistic automated green sand casting production. Its versatility and affordability make it an invaluable asset for casting operations.
Our machine's engineering is a marvel; with a reinforced square box basket structure, the rigidity of the fuselage is significantly enhanced. Utilizing an advanced micro-seismic compaction molding process, this machine delivers exceptional compaction strength, achieving sand box hardness levels surpassing HB90 and refining surface roughness by an entire grade to ensure consistent product quality. A buffer spring in the shock component minimizes the machine's impact on its foundation. The mold mechanism, powered by air cylinder, crank, connecting rod, and synchronous shaft, guarantees synchronized ejection. The control system, incorporating pneumatic components, ensures seamless functionality, user-friendly operation, and effortless maintenance. Operating this machine is intuitive, offering clear visibility of the sand mold status and an ergonomic procedure that dramatically boosts productivity.
The micro-seismic compaction molding machine's design is optimized to perfection. Its square box basket structure greatly enhances body rigidity. Employing the micro-seismic compaction molding process, it substantially elevates compaction strength, achieving sand box hardness over HB85 and increasing surface roughness by a grade, ensuring superior product stability. The machine's shock component features air cushion micro shock technology, effectively minimizing impact on the foundation. Its south ejection mechanism, utilizing cylinders, cranks, connecting rods, and synchronous shafts, synchronizes ejection flawlessly. The pneumatic control system facilitates comprehensive functionality with straightforward operation and easy maintenance. This machine offers an intuitive interface, providing real-time insights into the sand mold situation and a user-friendly operating procedure that significantly boosts productivity.
Despite the presence of numerous advanced molding machines in the green sand casting realm, the jolt squeeze moulding machine maintains its popularity due to the following compelling advantages:
1. Cost Efficiency: As a cost-effective solution for green sand casting, the jolt squeeze molding machine is ideal for both manual and semi-automatic casting lines, offering costs as low as a tenth of those associated with flaskless molding machines.
2. Larger Mould Capability: Specifically designed to handle molds exceeding dimensions of 700x600mm and heights over 250mm, the jolt squeeze machine excels in accommodating larger mold sizes.
3. Uniform Mould Quality: By employing high frequency, low amplitude jolting combined with high dynamic squeeze force, this machine ensures uniformity and rigidity in molds, achieving exceptional casting results.
4. User-Friendly Design: Engineered with a heavy-duty lifting cylinder, dependable pneumatic components, and a panel-mounted push button, this machine promises easy maintenance and user-friendly operation.
The jolt-squeezing moulding machines are meticulously constructed, comprising a solid body, working table, mold initiation mechanism, shock compacting mechanism, swivel arm pressing head, and advanced pneumatic piping system, among others.
1. The Body: Featuring a robust hollow frame, the upper segment supports the arm pressure head, ensuring that during compaction, the arm secures the body to evenly distribute pressure. The connection between the body and shock mechanism is reinforced with bolts. The swing arm supports a pressure head, equipped with an adjustable screw elevator to modify the distance between the pressure head and sand box based on its height.
2. Working Table: Crafted from ductile iron and precision cast, the table is tailored to accommodate the specific size of the sand box, ensuring optimal performance.
3. Rotating Arm: Operated using a hand-pull valve, it controls the cylinder's piston to facilitate forward and backward movement, enabling precise control over the positive arm and rotating arm.
4. Mold Starting Structure: This consists of two mold starting cylinders, connecting rod, balance shaft, mold starting table, and mold starting rod. Activation of the mold starting cylinder drives the connecting rod, balance shaft, and mold starting table, synchronously lifting the sand box and initiating molding through the four top rods.
5. Shock Compaction Structure: This innovative design utilizes a spring-based micro-vibration pneumatic compaction to enhance the vibration force significantly. The clamping cylinder securely locks the compaction cylinder when the molding begins, ensuring precision and stability. Once the molding is complete, the clamping cylinder gracefully releases the compaction cylinder, allowing for seamless mold removal.
6. Advanced Pneumatic Piping System: Experience the seamless integration of cutting-edge technology with our pneumatic piping system, where compressed air is meticulously filtered to eliminate water and impurities. This purified air, enriched with a finely misted lubricant, is distributed to every pneumatic component through a state-of-the-art hand-pull valve console, ensuring smooth machine operation and unmatched efficiency.
7. Air Supply and Lubrication Excellence: Utilizing air as the primary energy source, this machine is engineered for optimal lubrication with precision controls. Adjust the inlet pressure and oil volume effortlessly using the pressure reducing and oil regulating valves. The intelligent design allows the air source to draw oil into the system through an advanced siphon principle, ensuring comprehensive pipeline lubrication for superior performance and reliability.
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