Furan Resin Sand Inert Vibrating Shakeout with Customization Options

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

Technical analysis of dual vibration motor self-synchronous anti-vibration equipment
I. Design of dual vibration motor self-synchronous system
Principle of self-synchronous technology
The dual vibration motor self-synchronous system ingeniously integrates the dual control mechanism of electromagnetic coupling and mechanical linkage. A sophisticated phase detection module tracks real-time motor status with unparalleled precision (±0.5° phase difference accuracy). Upon detecting a phase shift, the cutting-edge PLC control system intervenes by seamlessly adjusting motor speed via the inverter in just 0.1 seconds. This ensures that the sets of eccentric blocks maintain a perfect 180° symmetric excitation angle. The advanced dynamic balancing technology delivers an amplitude fluctuation rate of ≤2% within a 30-100Hz frequency range, outstripping traditional single motor systems by a remarkable 40%.
Anti-interference circuit design
The system boasts triple redundant circuits, featuring a main control DSP chip, a backup ARM processor, and a mechanical overload protection device. Using military-grade connectors (MIL-DTL-38999 standard), it maintains exceptional signal transmission stability, achieving 99.99% synchronization reliability from -40ºC to 85ºC. The bespoke anti-electromagnetic interference shielding layer withstands powerful electric field interference of 10kV/m, making it ideal for demanding industrial environments such as arc welding workshops.


2. Special welding structure for dynamic load
Material selection and processing technology
Built with Q345B low-alloy high-strength steel plate (12-30mm thick), the main frame undergoes CNC plasma cutting followed by a series of sophisticated heat treatments:
880ºC normalizing treatment effectively alleviates rolling stress
620ºC tempering heightens toughness, ensuring impact energy ≥47J
Laser surface quenching results in a hardening layer depth of 2mm with a hardness of HRC55
Adopting a meticulous multi-layer and multi-pass welding process, each weld undergoes rigorous 100% ultrasonic flaw detection (compliant with EN ISO 17635 standard). Key points utilize X-shaped groove design, pairing with ER70S-6 welding wire (AWS A5.18 standard) to achieve weld strength exceeding 95% of the parent material.
Dynamic mechanical optimization
Through ANSYS finite element analysis, the frame is optimally designed within a 30-500Hz excitation frequency range:
The first-order natural frequency is meticulously engineered to be 2.5 times the operating frequency (approximately 75Hz)
Maximum equivalent stress is expertly controlled within 60% of the material yield strength
Vibration transmissibility is significantly reduced to 0.05, achieving a substantial base vibration attenuation of 95%


3. Embedded tenon and groove motor installation system
Mechanical interlocking structure
The vibration motor is innovatively installed using a dovetail tenon-slide structure (tolerance fit H7/g6) and reinforced with a high-strength polyurethane cushion (Shore hardness 90A). The tenon surface undergoes micro-arc oxidation (film thickness 50μm, microhardness HV1200), enduring over 20,000 hours of reciprocal friction under 50Hz/5mm amplitude conditions.
Quick maintenance design
Featuring a maintenance channel equipped with a hydraulic auxiliary lifting device (max lifting force 5 tons), complemented by a guide pin positioning system, motor replacement is achievable within a swift 30 minutes. The cable interface sports an IP68-level quick-connect connector, offering superior protection in accordance with the IEC 60529 standard, enabling maintenance operations even in heavy rain conditions.


4. Low-height modular architecture
Compact layout
The Furan Resin Sand Inert Vibrating Shakeout showcases a remarkably efficient design, with its equipment height precisely maintained between 1.2-1.8m for optimal usability. The innovative horizontally opposed motor layout effectively lowers the center of gravity, making it a standout in structural engineering. The adoption of a robust box-section beam structure, boasting a section coefficient of ≥180cm³, results in a substantial 40% reduction in height compared to traditional structures with equivalent load-bearing capacities. Furthermore, the integration of hydraulic leveling legs, adjustable within ±50mm, offers remarkable flexibility, enabling seamless adaptation to foundation inclinations of up to 3°.
Explore endless possibilities with our customizable configuration to tailor the equipment to your specific needs.
Experience versatility in vibration modes with options for linear, elliptical, or a sophisticated three-dimensional composite vibration. This adaptability is effortlessly achieved by adjusting the eccentric block angle, allowing for precision in operation.
Benefit from a broad excitation range, adjustable from 5-200kN, thanks to a sophisticated multi-stage eccentric block group, providing you with the flexibility to meet diverse operational requirements with ease.
Rest assured with our high-level protection features, offering a standard IP54 rating and the option for explosion-proof protection with Ex d IIC T4, ensuring safety in various operational environments.
Enhance operational efficiency with intelligent monitoring capabilities. Opt for the advanced vibration spectrum analysis module, featuring a 0-10kHz sampling rate, which enables real-time monitoring of 18 critical parameters, including bearing temperature and winding insulation, for superior performance management.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With a legacy of 14 remarkable years in crafting state-of-the-art sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. stands as a beacon of innovation and excellence. Our expertise encompasses the entire spectrum of casting solutions, including the dynamic green sand casting production line, the versatile furan resin sand casting production line, the innovative lost foam casting production line, and the advanced coated sand steel sand buried casting production line. Each product is designed to elevate your manufacturing processes to new heights of efficiency and precision.

Contact Us

Address: Nestled strategically at the North of G204 National Road in Poli Town, within the thriving West Coast New Area of Qingdao, China, our location offers unparalleled access and connectivity for seamless business operations.