Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
The Q37 Type Shot Blasting Machine is a revolutionary hook-type shot blasting equipment, designed with state-of-the-art characteristics that redefine efficiency and quality in surface cleaning applications.
This innovative machine features a cantilever or direct link centrifugal blasting system, boasting a large blast volume and exceptional blast speed. With these enhancements, it dramatically boosts cleaning efficiency, delivering remarkable cleaning quality that consistently meets and exceeds expectations.
During the cleaning process, the workpiece is expertly lifted by the hook into the specialized blast room. The synchronized activation of the dust removal system, separator, hoist, screw conveyor, shot blasting machine, and supply shot gate ensures a seamless operation. The workpiece is ingeniously rotated and moved back and forth to achieve a comprehensive and thorough cleaning, eliminating all hard-to-reach corners. Once cleaned to perfection, the workpiece is lifted out, ready for unloading.
Leveraging advanced computer-aided design (CAD), the simulated blast diagrams and detailed drawings of the blasting machine are meticulously crafted. This ensures an optimal selection and arrangement of the blast machine components, maximizing projectile utilization and boosting labor productivity. The robust cleaning room, fortified with wear-resistant steel plates and featuring an efficient bag dust removal system, guarantees minimal wear and tear. The electric control system offers the versatility of both manual and automatic operations, ensuring top-notch cleaning results.
Ingeniously designed with a no-pit structure, this machine not only cuts down on construction time and foundation costs but also eliminates the challenges of rusting and shot sand caking in water-prone areas, offering a unique advantage for customers in southern regions.
This versatile series is available in both single and double hook models. The double hook variant, equipped with a Y-type track, allows simultaneous shot blasting and workpiece loading/unloading. The dual hook system, featuring independent travel tracks, requires no track change during operation, ensuring seamless and efficient performance.
Hook-Type Shot Blasting Machine: The ultimate solution for surface treatment of castings and forgings. Achieve impeccable 100% coverage and benefit from industrial-grade solutions, including intelligent dust removal for superior outcomes.
In industries like casting and forging, where diverse, small-batch workpieces often pose cleaning challenges, our hook-type shot blasting machine stands as a beacon of innovation. Achieving a remarkable 99.8% single-time processing pass rate and a 35% reduction in energy consumption, it employs cutting-edge 360° dead-angle shot blasting and an intelligent projectile recovery system. This makes it the go-to equipment for efficiently strengthening and cleaning small to medium-sized castings and forgings (weighing 50-2000kg). Dive into this comprehensive analysis of technical parameters, process adaptation, and over 20 industry applications, offering businesses a holistic guide from detection to optimization.
1. Core Technology Breakthrough: Mastering 3D Dynamic Simulation and Precise Shot Blasting Control
Redefining surface treatment excellence, the hook-type shot blasting machine employs advanced shot blasting trajectory simulation and a dual-mode dust removal system to elevate quality standards.
Harness the power of the Intelligent Shot Blasting System, compliant with ISO 11124-3 standards, to achieve unparalleled cleaning precision and efficiency.
3D Shot Flow Field Simulation:
Utilizing ANSYS Fluent software, the shot incident angle is expertly simulated and adjustable between 30-85°, pushing the coverage rate to a flawless 100%.
For shaft components with a slenderness ratio exceeding 8:1, a meticulous spiral blasting mode (speed 4-8 rpm) is implemented, ensuring a surface roughness of Ra2.5±0.3μm.
Multi-Station Collaborative Operation:
Achieve maximum efficiency with dual hooks that alternate seamlessly (switching time <30 seconds), boosting processing efficiency to 150 pieces per shift.
Designed for thin-walled parts (thickness <3mm), this special mode reduces shot speed to 45m/s, maintaining deformation at an impressive <0.1mm.
2. Dust Removal and Purification System (Compliant with GB 16297-2023):
Second-Stage Dust Removal Configuration:
The settling chamber pre-dust removal system efficiently removes particles > 50μm with an impressive efficiency rate of 85%.
Experience unmatched air purification with our Pulse Back-Blowing Bag Dust Removal System, boasting a remarkable filtration accuracy of 1μm and maintaining emission concentrations below 5mg/m³ for an environmentally-friendly operation.
Discover the economic advantages of our solutions with our Typical Project Economic Account, illustrated through a successful motor housing cleaning case, demonstrating cost-efficiency and superior performance.
3. Explore our comprehensive Industry Application Scenarios and Process Adaptation Solutions, tailored to meet the diverse needs of various sectors with precision and efficiency.
Enhance your locomotive's performance with our Gearbox Strengthening Treatment, ensuring durability and longevity through advanced technological processes.
Utilize our powerful abrasive combination of Steel Shot (S550) and Steel Wire Cut Shot, offering hardness levels of HRC50-55, for robust cleaning and surface preparation.
Achieve unparalleled durability with a Shot Blasting Intensity of 0.25mmA, effectively tripling fatigue life in accordance with the ISO 1143 standard.
Optimize your construction processes with our Building Steel Structure Weld Cleaning, designed for precision and efficiency.
Experience flawless weld slag removal with a Shot Speed of 75m/s and complete Coverage of 100%, ensuring immaculate surfaces in every application.
Maintain pristine air quality with our high-capacity Dust Removal System, offering an air volume of 12000m³/h, alongside real-time dust concentration monitoring and intelligent linkage for automatic operation.
Refine your machinery with Precision Processing of Machine Tool Guide Rails, engineered for superior accuracy and smoothness.
Achieve perfect surface finishes using our Special Nylon Abrasive with a Mohs Hardness of 3.5, delivering a surface roughness of Ra1.6 for precision applications.
Enhance quality control with our state-of-the-art Visual Inspection System, providing an accuracy of 0.01mm to automatically assess and verify cleaning effectiveness.
4. Essential Considerations for Enterprise Selection: Focus on comprehensive evaluation criteria to ensure optimal suitability for your industrial needs.
Ensure precise adaptability for challenging components with our Workpiece Adaptability solutions, offering customized special hangers for shaft parts with a slenderness ratio exceeding 10:1.
Meet stringent Environmental Protection Requirements by utilizing our advanced secondary dust removal configuration, guaranteeing dust emissions of less than 5mg/m³.
Elevate operational efficiency with our high Intelligence Level equipment, featuring automatic abrasive replenishment and fault diagnosis capabilities, effectively reducing operation and maintenance costs by an impressive 30%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a proud legacy spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of innovation in sand casting machinery. Our expertise encompasses an array of advanced production lines, including but not limited to green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting production lines. Each product is crafted to deliver unparalleled performance and reliability, reflecting our commitment to quality and customer satisfaction.
Contact Us
Address: Conveniently situated north of the G204 National Road in Poli Town, within the vibrant West Coast New Area of Qingdao, China, our location is easily accessible for our esteemed clients and partners.
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