Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
The Sanzhuji cartridge dust collector is ingeniously crafted for the optimal collection of airborne dust and particles. Whether utilized for air pollution control or embedded within the production process, this machine guarantees relentless and efficient online dust collection. Its robust design ensures stable operation, accommodates large air volumes, and is compact for easy maintenance. Its versatility spans across industries like metallurgy, machinery, casting, and chemicals, with dust emission concentrations finely tuned between 20~80mg/m³.
Cartridge dust collector structure:
The structure of the cartridge dust collector is a masterclass in engineering, comprising an inlet duct, exhaust duct, a meticulously designed box, ash hopper, ash cleaning device, flow guide device, and an airflow diversion distribution plate, all working in harmony. It features a cartridge and an electric control device, resembling the impressive design of an air box pulse bag dust collection structure.
Performance characteristics:
1. With its compact structure, this dust collector is designed for effortless maintenance and boasts a prolonged service life that can extend beyond two years.
2. Utilizing polyester fiber as the filter media, the filter cartridge is engineered with a layer of sub-micron ultra-thin fibers. This tightly woven layer efficiently sieves and captures the majority of sub-micron dust particles right at the surface.
3. Versatility defines this dust collector, as it adapts seamlessly to various working conditions. Select from different filter media materials based on dust characteristics to achieve impeccable dust management solutions.
4. The innovative tilted cartridge design incorporates an advanced sink-flow layout and an automatically controlled pulse controller, ensuring synchronized and effective dust cleaning during operation.
5. Enjoy outstanding purification with over 99.9% efficiency for sub-micron dust particles. The low operational resistance of the equipment translates into significant energy savings for your dust removal system.
6. Equipped with a dust baffle plate at the gas inlet, this feature acts as a buffer and is wear-resistant, preventing high-speed dust from directly impacting the filter cartridge, thereby extending its lifespan.
Working principle of cartridge dust collector:
Upon entry into the dust collector, the dusty gas undergoes a sudden expansion in the airflow section, aided by the airflow distribution plate. This causes coarse particles to settle under dynamic and inertial forces, while finer dust particles enter the filter chamber. Here, Brownian diffusion and sieving work their magic, depositing dust on the filter material's surface. The purified air then flows into the clean air chamber and exits through the exhaust pipe, propelled by the fan.
As dust accumulates on the filter media's surface, resistance increases. Once it reaches a specific threshold, the dust is automatically cleared. The PLC program orchestrates the opening and closing of the pulse valve: a chamber lift valve shuts to halt filter airflow, the electromagnetic pulse valve opens, and compressed air briefly expands in the upper box, causing the cartridge to vibrate and dislodge dust into the hopper. After cleaning, the valve configures resume, and the cycle continues, ensuring a perpetual cleaning process. Dislodged dust is efficiently disposed of via the dust removal valve.
With cutting-edge capability to capture 0.3μm ultrafine particles and emissions of only 1.5g/m³, the cartridge dust collector is swiftly overtaking traditional bag dust removal systems. This comprehensive article elucidates its technological evolution, selection calculation formulas, and over 20 industry applications. It arms enterprises with a full-spectrum solution—from dust detection and system design to energy-saving certification.
1. Technological breakthrough and operation logic: Delve into the synergistic marvel of nanofiber technology paired with pulse cleaning dynamics, propelling this system to the forefront of dust management innovation.
Discover unparalleled advancements with our cartridge dust collector, which boasts a groundbreaking performance leap, all thanks to its innovative gradient structure filter material complemented by an intelligent cleaning system:
Ingenious Core Filter Layer Design:
Experience the power of a Five-layer Composite Structure:
1. A sophisticated surface PTFE coating (pore size a mere 0.2μm) diligently intercepts large particles;
2. The middle layer features ultra-refined glass fiber (diameter 3μm) for profound filtration;
3. At the base, a cutting-edge nanofiber layer (specific surface area 800m²/g) efficiently adsorbs PM2.5 particles.
Revolutionary Intelligent Pulse Cleaning System:
Harnessing 0.5-0.7MPa compressed air, with a precise pulse width of 0.1 second, and a customizable interval cycle ranging from 5 to 30 minutes;
Our Venturi tube drainage technology enhances uniformity in cleaning, ensuring that the residual resistance of the filter cartridge remains consistently stable at 800-1200Pa.
2. Embrace Six Major Technical Upgrade Directions:
Pioneering Material Innovation:
Graphene coated filter cartridge: Experience a 30% reduction in resistance and a twofold increase in dust holding capacity;
Self-cleaning nanofilm: Ingeniously decomposes oily particles through a photocatalytic reaction.
Cutting-edge Structural Optimization:
Oblique insertion installation: Optimize space with a 40% reduction in occupancy and ensure a maintenance channel of at least 800mm;
Modular design: Each single module boasts a processing capacity of 5000m³/h, with support for parallel expansion.
Intelligent Control System Innovations:
With a pressure difference sensor combined with an AI algorithm, achieve >90% accuracy in predicting cleaning cycles;
Energy consumption monitoring platform: Facilitates real-time generation of ISO 50001 energy audit reports.
Comprehensive Safety Protection System:
Static elimination system: Leverage the combination of ionization rod and electrostatic filter material to maintain surface potential below 50V;
Three-level explosion prevention and control: A robust combination design of spark detection, inert explosion suppression, and explosion relief plate.
Seamless Energy-Saving Technology Integration:
Waste heat recovery module: Capable of producing 0.5t/h steam from 80ºC high-temperature flue gas;
Variable frequency fan adjustment: Achieves an 18% reduction in energy consumption when the air volume fluctuates by ±15%.
3. Unrivaled Operation and Maintenance Service System:
Filter cartridge life monitoring: Provides real-time feedback on the remaining life of the filter material via the β-ray thickness gauge;
Cloud remote diagnosis: Automatically pushes fault codes to the equipment manufacturer's operation and maintenance center for immediate attention.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year legacy, Qingdao Sanzhuji Technology Co., Ltd. excels at crafting state-of-the-art sand casting machinery. Our offerings encompass a diverse range of cutting-edge production lines, including green sand casting, furan resin sand casting, lost foam casting, and cutting-edge coated sand steel sand buried casting. We are committed to delivering unparalleled quality and innovation in every product.
Contact Us
Address: Experience the precision of our engineering at North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China.
Audited Supplier 
){kind=link}