Customization: | Available |
---|---|
Type: | Clay Wet Sand |
Casting Method: | Thermal Gravity Casting |
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
The GS High-Efficiency Rotor Sand Mixer is a revolutionary innovation in the realm of sand mixing, boasting three national patents and an optimized design tailored for excellence. Primarily engineered for the intricate mixing of green sand, it operates on a sophisticated working principle: a high-speed rotating bottom scraper propels the material into a circular flow within the machine basin. Simultaneously, the high-speed rotor blade executes an impactful blend by applying shear forces, ensuring rapid interaction and vibrant friction between sand grains. This results in accelerated mixing and a perfectly loose consistency, eliminating the need for a separate sand loosening machine. Its design is particularly advantageous for mechanized molding operations, effortlessly integrating with screw feeders, grid dosing devices, and automatic water systems to offer a seamless automatic sand mixing unit that supplies continuous sand to molding machines. This mixer shines with its straightforward and compact structure, ease of maintenance, operational simplicity, economic viability, long-lasting durability, and high loading capacity. Enjoy unparalleled productivity and load starting capabilities while achieving sand performance benchmarks such as compactness, wet compression strength, and air permeability that consistently meet qualified standards.
Composition of the GS High-Efficiency Rotor Sand Mixer:
1. The primary motor propels the reducer input using a European-standard belt pulley, while the output shaft is intricately coupled with the column via a chain coupling. The main spindle orchestrates the counterclockwise rotation of the crosshead, ingeniously maneuvering the scraper device to generate a robust ring flow of sand.
2. Two expertly engineered rotor mechanisms are symmetrically affixed to the circle's cross beam. Each rotor, powered by the main motor via V-belts and gears, undergoes a precise dual-phase deceleration, resulting in counterclockwise rotation. This synchronized action, complemented by the scraper plate, imparts profound impact, shear, and frictional forces to the sand.
3. The transmission gears within the reducer are crafted from large-modulus alloy steel, revered for their hardened resilience and prolonged service life. A magnetic oil plug diligently captures iron foam within the box. The sand mixer’s base is fortified with smooth, wear-resistant faience cast stone, while the scraper inserts are welded with durable carbide. The internal liner ring, crafted from stainless steel or high-molecular polyethylene, provides exceptional anti-sand protection.
4. Equipped with an automatic air unloader, the unloading mechanism ensures the sand mixing cycle averages a swift 3 minutes per mix. Upon completing the green sand mix, the unloading port autonomously dispenses the material, eliminating the need for manual operation and significantly boosting time efficiency.
5. The automatic water injection system, a hallmark of the GS high-efficiency sand mixer, features a state-of-the-art automatic water pump. It intelligently calibrates the water injection process based on sand mixing volume, seamlessly adjusting post-initial installation and debugging to maintain optimal water distribution ratios for each batch of wet sand.
6. Featuring a grid dosing device or electronic scale atop its cover, the GS high-efficiency rotor sand mixer guarantees precise material additions with automated accuracy. Simultaneously, a strategically designed exhaust hole facilitates effective dust removal and heat dissipation.
7. With the reducer securely pressed onto the base, maintenance is remarkably straightforward. By simply disconnecting the chain coupling and shifting the main motor out from the coupling's insertion segment, the reducer can be effortlessly extracted horizontally for repair, eliminating the need to dismantle the column or related components.