Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
The Q37 type shot blasting machine is a premium hook type shot blasting equipment, boasting exceptional characteristics.
It utilizes a cutting-edge cantilever (or direct link, with the motor embedded) centrifugal blast machine, delivering large blast volume and impressive high-speed blasting. This design enhances the cleaning efficiency, ensuring exceptional cleaning quality.
During the cleaning process, the innovative hook mechanism lifts the workpiece into the blast zone within the chamber, where it is securely enclosed. With a streamlined initiation process, the dust removal system, separator, hoist, screw conveyor, shot blasting machine, and supply shot gate are activated, enabling comprehensive blast cleaning. The workpiece moves dynamically, rotating to achieve thorough cleaning even in hard-to-reach corners. Once cleaned, it is efficiently removed from the chamber for unloading and subsequent processing.
Sophisticated design elements include a simulated blast diagram and meticulously crafted drawings through advanced computer-aided design (CAD), optimizing the selection and arrangement of blast components. This ensures maximum projectile utilization and enhances labor productivity while safeguarding the cleaning effect and minimizing chamber shield wear. The cleaning room is fortified with wear-resistant steel plates, and the dust removal employs a highly effective bag method. The electric control system offers both manual and automated operation modes.
Featuring a no-pit design, this machine not only reduces foundation construction time and costs but also addresses issues of rust and shot sand caking in elevators commonly encountered in southern China.
This series is available in single and double hook variants. The double hook type, equipped with a Y-type track, allows simultaneous shot blasting and loading/unloading operations. The innovative design of the double hook form includes a dedicated travel track, eliminating the need for track switching during operations.
The Hook-type Shot Blasting Machine stands as the authority in surface treatment for castings and forgings, offering unrivaled coverage and smart industrial-grade solutions for dust removal.
In industries such as casting and forging, where varied small-batch workpieces are common, challenges like cleaning dead corners and low efficiency are prevalent. The hook-type shot blasting machine revolutionizes the process with a 99.8% single-time processing pass rate and a 35% reduction in energy consumption, thanks to its 360° dead-angle shot blasting and intelligent projectile recovery system. This makes it the top choice for surface strengthening and cleaning of small to medium-sized castings and forgings (50-2000kg). This comprehensive article delves into the technical parameters, process adaptation logic, and over 20 industry application data points, presenting businesses with a full-process guide from workpiece detection to process optimization.
1. Pioneering Core Technology: 3D Dynamic Simulation and Precise Shot Blasting Control.
The hook-type shot blasting machine redefines surface treatment quality through innovative shot blasting trajectory simulation and a dual-mode dust removal system:
Intelligent Shot Blasting System (adheres to ISO 11124-3 standards):
3D Shot Flow Field Simulation:
Utilizing ANSYS Fluent software to simulate adjustable shot incident angles (30-85°), achieving a 100% coverage rate;
For shaft parts with a slenderness ratio greater than 8:1, a spiral blasting mode (4-8rpm) is employed, achieving a surface roughness of Ra2.5±0.3μm.
Multi-station Collaborative Operations:
With dual hooks alternating in and out (switching time under 30 seconds), processing efficiency reaches an impressive 150 pieces per shift;
Special Mode for Thin-walled Parts (thickness <3mm): with a reduced shot speed of 45m/s, deformation is maintained under 0.1mm.
2. Advanced Dust Removal and Purification System (compliant with GB 16297-2023):
Second-stage Dust Removal Configuration:
Initial dust removal in the settling chamber effectively eliminates particles greater than 50μm, boasting an 85% efficiency rate;
Discover the advanced pulse back-blowing bag dust removal technology, boasting an impressive filtration accuracy of 1μm and ensuring an exceptionally low emission concentration of less than 5mg/m³, setting new standards in environmental friendliness.
Explore a typical project economic account, focusing on the motor housing cleaning case to provide insights into cost-efficiency and performance effectiveness.
3. Industry application scenarios and process adaptation solutions: Uncover the versatile applications across various industries and how our tailored solutions seamlessly integrate into existing processes, optimizing efficiency and performance.
Experience unmatched locomotive gearbox strengthening treatment:
Utilize a strategic blend of steel shot (S550) combined with steel wire cut shot mixed abrasive, achieving a remarkable hardness of HRC50-55, perfect for robust applications.
Achieve a shot blasting intensity of 0.25mmA, significantly enhancing fatigue life by an astounding 3 times, all in accordance with the ISO 1143 standard, ensuring durability and longevity.
Revitalize building steel structure with meticulous weld cleaning:
Leverage a powerful weld slag removal mode with a shot speed of 75m/s and comprehensive coverage of 100%, ensuring seamless and spotless results.
Benefit from an efficient dust removal system with an air volume of 12000m³/h, featuring real-time monitoring of dust concentration and dynamic linkage for automatic start and stop, ensuring a clean and controlled environment.
Precision processing of machine tool guide rails perfected to excellence:
Employ special nylon abrasive with a Mohs hardness of 3.5, achieving a refined surface roughness of Ra1.6, enhancing precision and quality.
Equipped with an advanced visual inspection system boasting an impressive accuracy of 0.01mm, our machine automatically determines the cleaning effect, ensuring precision and consistency.
4. Enterprise selection needs to focus on evaluation: A comprehensive guide to selecting the optimal enterprise solutions, ensuring maximum alignment with operational goals.
Prioritize workpiece adaptability: Tailored special hangers are essential for shaft parts with a slenderness ratio exceeding 10:1, ensuring perfect customization for your specific needs.
Meet environmental protection requirements with priority: Opt for the secondary dust removal configuration, maintaining dust emissions under 5mg/m³, upholding the highest standards of environmental responsibility.
Elevate intelligence level: Invest in equipment featuring automatic abrasive replenishment and fault diagnosis functions, reducing operation and maintenance costs by an impressive 30%, streamlining efficiency and reliability.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a proud legacy of 14 years, Qingdao Sanzhuji Technology Co., Ltd. stands as a beacon of excellence in the sand casting machinery industry. Our specialization spans a remarkable array of production lines: from the precision of green sand casting and innovation of furan resin sand casting, to the cutting-edge lost foam casting and the advanced coated sand steel sand buried casting production lines. Each product reflects our commitment to quality and innovation, making us a trusted leader in the field.
Contact Us
Address: Located conveniently at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is positioned to serve with efficiency and accessibility.
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