Product Parameters
| Model |
Rated load:T |
Excitation force:KN |
Grid Size:mm |
Grid hole spacing:mm |
Motor power:Kw |
| L251A |
1 |
2×50 |
4000×1000 |
30×120 |
3.7×2 |
| L252A |
2 |
2×75 |
5000×1200 |
35×100 |
5.5×2 |
| L253A |
3 |
2×100 |
5000×1800 |
35×100 |
7.5×2 |
Detailed Photos
Product Description
Introducing the Conveyor Shakeout - the ultimate solution for seamless casting separation guided by on-site engineering expertise. This indispensable innovation transforms the landscape of sand casting separation with its masterful use of vibration technology. As the vanguard in sand treatment processes, it connects molding and sand treatment seamlessly, ensuring high-temperature sand molds are effortlessly shaken out and transported. Esteemed for its unmatched production efficiency and cost-effectiveness, this marvel consumes minimal energy, boasts eco-friendly attributes, and demonstrates exceptional durability, elevating operational excellence to unprecedented levels.
In today's advanced foundries, the rapid and precise separation of sand molds and castings is critical to rejuvenating sand, setting the pace for production and resource efficiency. Welcome to the era of vibrating sand-falling machines, where efficiency, energy conservation, and eco-friendly practices reign supreme in the processing of high-temperature sand molds. With cutting-edge vibration control and an intelligent sorting system, this trailblazing equipment revolutionizes foundry sand handling. Explore the technological breakthroughs that unfold in process integration, energy optimization, and industry application, all driven by three transformative advancements: Delta-Phase precise vibration, high-temperature mold compatibility, and intelligent sorting and regeneration.
1. Technical principles and core design breakthroughs
Exploiting the fundamental physical attributes of sand molds (0.8-1.5MPa) and castings (200-600ºC), this equipment pioneers success through the harmonious blend of multi-frequency vibration and intelligent automation:
Delta-Phase vibration technology
This state-of-the-art technology utilizes adjustable angle vibration control (±15°), perfectly harmonizing sand flow velocity and residence time by fine-tuning the vibration vector. The outcome is a staggering sand particle separation efficiency beyond 98%, a remarkable 30% leap over traditional methods.
Featuring a permanent magnet synchronous motor and vector variable frequency drive, the vibration frequency finely adjusts between 10-25Hz, suiting resin sand, water glass sand, and diverse molding sand systems with ease.
High temperature sand processing system:
Crafted from ZG40CrMo heat-resistant steel, the vibration table withstands temperatures up to 800ºC, its surface fortified with a 0.3mm tungsten carbide coating to reduce wear by an awe-inspiring 70%.
Enhancing resilience, the table's water-cooled interlayer (5m³/h flow) maintains temperatures below 80ºC, preventing sand burning and hardening.
Intelligent sorting module:
With a breakthrough double-layer screening structure (upper Φ10mm/lower Φ2mm) and pneumatic device, this module achieves synchronous removal of iron impurities (>10mm) and micro powder (<2mm), ensuring a sand regeneration rate above 95%.
An infrared thermal imager provides real-time casting temperature monitoring, automatically adjusting vibration intensity (±5% error) for flawless thin-walled casting separation, achieving a minimal scratch rate under 0.1%.
The vibration energy recovery system is a groundbreaking innovation, converting 30% of kinetic energy into electricity, stabilizing the power grid. Power consumption per ton is just ≤1.5kW·h, saving over 800,000 yuan annually for 100,000 tons capacity.
Soft vibration isolation springs, with a dynamic load attenuation rate over 90%, dramatically reduce infrastructure costs and decrease installation space by 40%.
2. Full-process integrated solution for casting sand processing
Serving as the essential bridge between molding and sand processing, our state-of-the-art equipment masterfully crafts an intelligent closed loop system of sand falling, screening, cooling, and regeneration, ensuring seamless operation and efficiency.
Advanced High-temperature Sand Mold Processing:
Seamlessly interfacing with the molding line outlet, our machine expertly processes sand molds at staggering temperatures of up to 600ºC. With adaptable sand-iron ratios ranging from 5:1 to an impressive 60:1, this powerhouse boasts a formidable processing capacity, effortlessly handling 50-200t/h with precision and reliability.
Unleash the remarkable efficiency of our closed material guide trough, a marvel of engineering with an extraordinarily low leakage rate of under 5mg/m³. When paired with our cutting-edge pulse dust removal system, it ensures the working area maintains a dust concentration of less than 1mg/m³, all while operating at a serene noise level not exceeding 78dB(A). This is a harmonious fusion of high performance and a peaceful work environment, elevating productivity to new heights.
Revolutionary and Intelligent Regeneration of Old Sand:
Behold the transformation as separated old sand is meticulously transported to the boiling cooling bed via a precision screw conveyor. Here, witness the impressive reduction of moisture content from 6% to an astonishing 2.5%, as the temperature cools from a blistering 150ºC to a refreshing 35ºC. This innovative process boosts the reuse rate to an extraordinary 90%, underscoring our unwavering commitment to sustainability and efficiency.
Embrace the forefront of innovation with our optional micro powder pneumatic conveying module. This advanced system is designed to transport ultra-fine sand particles smaller than 0.2mm directly to the state-of-the-art 3D printing sand regeneration line, achieving an unprecedented milestone of zero waste discharge. It stands as a testament to our relentless dedication to eco-friendly practices and groundbreaking technology.
Precision and Non-Destructive Sorting of Castings with Excellence:
Our sophisticated casting slide is equipped with a high-resolution visual inspection system featuring 5 million pixels, empowering real-time identification of pouring head residues and surface defects. By automatically sorting these components to the rework line, we significantly enhance yield rates by an impressive 15%, setting a commanding new standard in quality control and operational excellence.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. proudly leads the charge in pioneering advancements and superior craftsmanship within the sand casting machinery industry. With a distinguished history spanning 14 remarkable years, our esteemed company excels in delivering a full spectrum of state-of-the-art sand casting solutions. Our extensive and diverse product portfolio features the innovative green sand casting production line, the advanced furan resin sand casting production line, the versatile lost foam casting production line, and the specialized coated sand steel sand buried casting production line. Each of these products is meticulously engineered to perfection, embodying our commitment to delivering excellence in every facet.
Contact Us
Address: Strategically positioned for optimal accessibility, we invite you to visit us at our prime location to the North of G204 National Road, Poli Town, nestled within the vibrant and thriving West Coast New Area of Qingdao, China.
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