| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Molding Machine is widely recognized under various names such as the jolt squeeze molding machine or even as a compaction table in certain regions. This versatile squeeze molding machine provides an economical and efficient solution tailored for both manual and semi-automatic green sand casting production.
This expertly engineered machine boasts an optimized structure, featuring a robust square box basket design that significantly bolsters the rigidity of the machine's frame. By employing the advanced micro-seismic compaction molding process, the machine dramatically heightens compaction strength, achieving sand box hardness exceeding HB90 and elevating surface roughness by one grade, ensuring consistently stable product quality. The shock-absorbing section incorporates a buffer spring, effectively mitigating the machine's base impact. The precision mold mechanism utilizes air cylinders, crankshafts, connecting rods, and synchronous shafts for impeccable synchronous ejection. The control system features user-friendly pneumatic components, facilitating seamless operation and maintenance. This highly accessible machine allows operators a clear view of the sand mold, and its humanized operating procedure markedly enhances productivity.
The Micro-Seismic Compaction Molding Machine showcases a meticulously optimized structure. Its formidable square box basket design vastly augments the body's rigidity. Utilizing cutting-edge micro-seismic compaction molding processes, it significantly boosts compaction strength, with sand box hardness reaching above HB85 and surface roughness improving by a level to guarantee consistent product excellence. The shock component employs an air cushion micro shock to adeptly reduce foundational impact. Equipped with a south ejection mechanism using cylinders, cranks, connecting rods, and synchronous shafts, it ensures perfect synchronous ejection. The machine's control components, crafted from pneumatic parts, enable comprehensive functionality with effortless operation and maintenance. Its intuitive operation allows for visualization of the sand mold, while its user-centric operating design substantially boosts productivity.
Despite the presence of many advanced molding machines in green sand casting processes, the Jolt Squeeze Molding Machine retains its popularity due to its remarkable advantages:
1. A cost-effective molding machine for green sand casting, the Jolt Squeeze Molding Machine accommodates both manual and semi-automatic casting lines. Its cost efficiency is unparalleled, being only 1/10th the cost of flaskless molding machines.
2. Ideal for producing larger mold sizes, the jolt and squeeze machine excels in handling molds exceeding 700x600mm in dimensions and 250mm in height.
3. Delivers consistent and sturdy molds through high-frequency, low-amplitude jolting, combined with powerful dynamic squeeze forces, ensuring uniformity.
4. Designed for ease of maintenance and user-friendliness with a heavy-duty lifting cylinder, dependable pneumatic components, and a panel-mounted push button system.
The Jolt-Squeezing Moulding Machines are expertly crafted with components including the body, versatile working table, innovative mold starting mechanism, precision shock compacting mechanism, efficient swivel arm pressing head, and comprehensive pneumatic piping system.
1. The solid hollow framework of the body supports the arm pressure head during compaction, with the arm anchoring to bear pressure force. The shock mechanism and body are securely bolted together. The swing arm, equipped with an adjustable screw elevator, holds the pressure head to accommodate varying sand box heights.
2. Constructed from durable ductile iron, the working table is expertly cast and shaped to correspond with the sand box dimensions.
3. A hand-pull valve deftly controls the rotating arm, maneuvering the cylinder's piston for precise back-and-forth movements, effectuating arm rotation.
4. The innovative mold starting structure comprises dual mold starting cylinders, a connecting rod, balance shaft, mold starting table, and mold starting rod. Upon activation, the mold starting cylinder drives the assembly, lifting the sand box and initiating the mold synchronously.
5. Shock Compaction Structure: This state-of-the-art mechanism incorporates a spring micro-vibration pneumatic compaction system. By using compaction shock, it significantly enhances vibration, ensuring optimal performance. During the mold initiation, the clamping cylinder securely locks the compaction cylinder, providing stability and precision. When the mold is ready to be dropped, the clamping cylinder seamlessly releases, ensuring smooth operation.
6. Pneumatic Piping System: The system efficiently channels compressed air through a high-quality air filter, which meticulously removes water and impurities, ensuring clean and efficient airflow. It then passes through an oil mist injector that infuses essential lubricant, nourishing each pneumatic component and institution. The entire machine operation is effortlessly controlled via the intuitive hand-pull valve console, offering user-friendly and precise command over every action.
7. Air Supply and Lubrication: The machine ingeniously utilizes air as its energy source, while oil plays a critical role in lubrication, achieving seamless operation. The inlet pressure and oil volume are meticulously adjustable using the pressure reducing valve and oil regulating valve. Operating based on a sophisticated siphon principle, the air source draws in lubrication through the oil fogger, transforming it into a fine mist that impeccably lubricates the entire pipeline system, ensuring efficient and smooth functionality.
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