Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Our Removable Flask Molding Machine, an epitome of engineering excellence, is a staple in automated green sand casting workshops. It operates seamlessly with green sand recycling processing equipment, ensuring stellar quality by expertly removing iron bean splinters and rejuvenating old sand. With a cycle time of 40-70 seconds per model, it offers both horizontal and vertical sand injection. Expect unparalleled mold sand hardness averaging HB80-90, ensuring superior casting integrity.
Experience the unparalleled versatility of our Removable Flask Molding Machine. It excels in producing complex-core castings with a straightforward sand line, ensuring minimal investment and a compact footprint. Boasting high automation, it guarantees exceptional production efficiency and effortless operation. The casting sand automatic molding process yields consistent quality, making it the ideal choice for high-volume, reliable production.
Our advanced hydraulic system utilizes Taiwan Seven Oceans' proportional valve technology, coupled with a state-of-the-art high-resolution electronic ruler for real-time actuator tracking and positioning. This precision allows seamless adjustments to system pressure and flow directly via an intuitive touch screen interface.
Features that define the removable flask molding machine:
1. Enjoy the simplicity of automatic one-button operation—user-friendly and easily accessible without necessitating specialized personnel.
Each complete molding cycle requires just a single press of the start button. For workpieces needing core adjustments, the program pauses automatically. Upon completing the core, simply press the mold close button to conclude the process effortlessly.
2. Innovative horizontal and vertical parting with an unobstructed design facilitates seamless core placement and removal.
3. Quick and secure template installation with four screws, ensuring rapid adaptability and replacement within five minutes for molds of the same size.
4. Tailor casting hardness to specific casting requirements with ease; adjust a few parameters swiftly for hardness reaching up to 85-90 degrees.
5. Optimize material usage with adjustable casting height, courtesy of adaptable upper and lower compaction plates, catering to varied casting heights.
6. Achieve precision with high repeatability in the uniformly positioned mold board and sand box system. Enjoy a fully automated process, free from human error, ensuring stable, efficient molding.
7. Consistent casting quality is assured by our high-precision mechanical positioning system. Integrated microcomputers and position detection create a fully automated and interference-free molding process, guaranteeing reliable quality.
8. Prioritize safety with our advanced light curtain protection system, ensuring the utmost safety for operators.
9. Experience swift modeling with approximately 40 seconds per box. Our touch screen interface allows convenient parameter setting, with customization options to accommodate larger models.
10. Flexible production options include integration with a conveying line or standalone operation. Simplified wiring allows for seamless use with existing sand mixers, complemented by a conveyor belt leading to the sand addition port for full automation.
11. Benefit from 100-150 reserved positions for pouring ports and air needles, enhancing design flexibility, solving ventilation challenges, and boosting casting yield.
Composition of the Removable Flask Molding Machine:
1. Our horizontal sand injection system, with side directional airflow suspension, ensures uniform filling and eliminates sand blockages. The high-quality sand filling improves casting size accuracy, making it suitable for simple shapes and thin sand thicknesses. The compaction balance control prevents mold plate distortion, enhancing casting precision and reducing collapse, even with thinner mold plates.
2. The ingenious Upper and Lower Sand Injection Machine offers a groundbreaking solution to the vexing issue of inconsistent sand hardness caused by non-uniform sand cloth distribution. It adeptly addresses the problem of 'sand shadow' in castings with intricate shapes or elevated casting heights. This revolutionary up and down sand injection molding technology is versatile, seamlessly adapting to a diverse array of castings, be it small, medium, or large. Moreover, it can skillfully handle type plates with deep hanging sand shapes, significantly reducing the collapse box phenomenon while enhancing the dimensional precision of castings.
Our cutting-edge sand injection system employs an advanced air flow suspension bottom injection technique. This ensures that sand fills the type plate perpendicularly in a fluidic state, achieving impeccable uniformity. Thanks to this innovation, the often troublesome 'sand clogging' issue becomes a thing of the past. Capable of producing complex and deeper-shaped products consistently, it elevates the quality of sand filling, reduces the prevalence of unsightly sand eyes, and enhances the overall dimensional accuracy of castings. Masterfully designed to adapt to varied sand characteristics, it boasts a compaction balance control feature that prevents distortion and deformation, thus allowing the use of thinner type plate molds while reducing collapse box incidents.
3. Moulding Machine Table - The Precision Platform for Excellence.
The molding operation is centered on the fixed mould attached to the middle box during production. It features a sophisticated butterfly-shaped movable plate, bottom plate, and top plate design.
Our meticulously engineered components, including the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate, are crafted from premium QT500 ductile iron. Meanwhile, the robust lower pressure plate is forged from high chromium alloy iron. To ensure unparalleled equipment rigidity, numerous reinforcement bars are integrally cast behind the five principal plates. The sturdy columns are made of 45Cr, medium frequency tempered, and hard chrome plated for durability. The hydraulic cylinders are fortified with industry-leading heavy-duty NOK brand internal seals. Steel wire braided high-pressure hoses link the equipment to the hydraulic cylinders, offering superior resistance to high pressure and temperature. The lower box cylinder is outfitted with four support cylinders, vastly enhancing demoulding stability, while the sand pushing cylinder, an oil cylinder, significantly boosts sand pushing reliability.
4. Pneumatic System - Efficiency Redefined with Taiwanese Precision.
Our pneumatic components proudly incorporate high-quality Taiwan Airtac brand elements, including the air source processing triplet, pneumatic actuating element cylinder, and pneumatic control element solenoid valve, ensuring seamless operation and reliability.
5. Hydraulic Pumping Station - Mastery of Motion Control.
The hydraulic pump station is a marvel of engineering, featuring five pairs of solenoid valves meticulously controlling the actions of the main oil cylinder, lower and upper box oil cylinders, upper platen oil cylinder, and push-type oil cylinder. Utilizing the renowned Japan Oil Research solenoid valves and oil pump, the system operates at a pressure of 19MPa, with a typical usage pressure of 13MPa or less. Pressure control is achieved through a sophisticated oil research proportional valve, seamlessly integrated with a Mitsubishi PLC module and touch screen for precise digital adjustments. An air-cooled radiator activates when hydraulic oil exceeds 30 degrees, ensuring optimal working temperatures and protecting hydraulic cylinder seals. A heater within the hydraulic oil tank automatically activates below 6 degrees and stops at 10 degrees, preventing high viscosity and safeguarding the oil pump from potential damage.
6. Control System - The Brain Behind Precision and Performance.
Our state-of-the-art control system governs the critical aspects of pressure, speed, and temperature operations. The automatic system leverages a Mitsubishi touch screen and PLC to drive hydraulic solenoid valves and orchestrate the seamless interaction between Taiwan ADATA pneumatic components. The Omron thermostat meticulously manages hydraulic oil temperature, while the hydraulic system is predominantly controlled via Mitsubishi PLC, output modules, and SND relays, ensuring flawless and synchronized operation.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy steeped in excellence, Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in crafting state-of-the-art sand casting machinery. Our impressive repertoire includes the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the innovatively designed coated sand steel sand buried casting production line. Since our inception 14 years ago, we have continuously pushed the boundaries of innovation and quality.
Contact Us
Address: Nestled in the industrious heart of North of G204 National Road, Poli Town, within the vibrant West Coast New Area of Qingdao, China, we stand ready to serve our global clientele with unmatched precision and dedication.
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