Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
Introducing the revolutionary S56 Vibration Regeneration Machine, crafted to redefine the world of resin sand recycling! Specifically designed for the robust challenges of furan resin self-hardening sand and water glass sand, this machine stands out with its multifaceted capabilities—sand implementation with a built-in sand falling grid, effective crushing, seamless film removal, and meticulous screening. Efficiently compact, the S56 embodies a powerhouse of innovation within a minimal footprint. Driven by a dynamic vibrating motor, it promises a remarkably low sand crushing rate coupled with an exceptional recycling rate, ensuring that the regenerated sand emerges not only complete but also perfectly rounded after the film is expertly removed.
In the nuanced realm of resin sand casting, the S56 Vibration Regenerator emerges as a transformative force, elevating the regeneration efficiency of old sands and stabilizing sand quality—key factors that influence casting precision and cost-effectiveness. With its pioneering multi-stage regeneration technology, this equipment has set a new industry standard for furan resin self-hardening and water glass sand regeneration. Join us as we explore the S56's remarkable ability to fulfill the dual objectives of maximizing sand resource recycling while trimming costs and boosting productivity. Dive into an in-depth analysis of its technical principles, process adaptability, core strengths, and diverse industry applications, and discover how the S56 is ushering foundry companies into a new era of efficiency and sustainability.
1. Technical principles and core design breakthroughs
Facing the challenges posed by resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%) regeneration, the S56 heralds a new paradigm in process efficiency through its multi-dimensional vibration regeneration technology:
Fourth-order regeneration system:
Sand block crushing: A high-frequency vibration motor operating at 1500 r/min and exerting an impressive 50-200kN of exciting force drives the hammer to optimally impact sand blocks. This results in a phenomenal crushing efficiency of 20-80t/h, ensuring sand block particle sizes remain ≤Φ20mm with an impressive sand crushing rate of <1.5%.
Thin film stripping: Capitalizing on a multi-stage centrifugal friction wiper with line speeds of 5-8m/s, it expertly peels off resin films through strategic particle friction, achieving a film removal rate of over 98% and ensuring regenerated sand burning loss stays ≤1.8%.
Precision screening: With a meticulously designed double-layer stainless steel screen for grading, (upper layer Φ5mm/lower layer Φ0.2mm), it guarantees that old sand maintains a micro powder rate of less than 0.5% and an AFS particle size concentration (CU value) of ≤1.3.
Sand shaping: Through an eddy current shot blasting chamber utilizing steel shot Φ0.3mm, it performs secondary grinding to shape sand particles, enhancing roundness (Roundness Index) to ≥0.85, while elevating air permeability by a remarkable 40%.
Compact module design:
With a brilliantly engineered main machine measuring just 3.5×2×2.8m, it optimizes space with an area footprint of less than 7m³. This makes it ideally suited for retrofitting production lines within space-constrained workshops.
Adding to its practicality, it features a quick-detachable screen with a replacement time of under 15 minutes, and a hydraulic inspection door, collectively boosting maintenance efficiency by 60%.
Intelligent control system:
Equipped with a vibration motor variable frequency drive that intelligently adjusts frequency between 15-50Hz, it seamlessly adapts amplitude based on sand volume fluctuations with an accuracy of ±5%, ensuring consistent performance.
The online particle size analyzer diligently monitors regenerated sand quality in real time, fine-tuning shot blasting intensity and screen inclination to guarantee unwavering sand quality.
2. Comparison of core advantages and economic benefits
In a compelling comparison with traditional mechanical regeneration equipment, the S56 achieves a quantum leap in efficiency through cutting-edge energy optimization and material innovations:
Energy saving and consumption reduction:
With a cutting-edge permanent magnet synchronous vibration motor paired with an energy feedback system, the S56 delivers remarkable power consumption efficiency, using ≤1.8kW·h per ton of sand regeneration—an impressive 35% energy saving over similar equipment.
Its enclosed dust removal design boasts an air volume of 5000m³/h, maintaining dust emission concentration below 5mg/m³, reducing environmental protection management costs by an astounding 70%.
Quality and benefits:
Through our revolutionary recycling technology, the reuse rate of recycled sand soars to an impressive >92%. This innovation slashes the need for new sand by a remarkable 60%, leading to substantial savings. Experience an annual sand material cost reduction exceeding 2 million yuan, all calculated on a robust 10,000-ton production capacity.
Our cutting-edge advancements refine the surface roughness of castings dramatically, enhancing it from Ra12.5μm to an exceptional Ra6.3μm. Additionally, our sophisticated processes ensure that the porosity defect rate plummets to an impressive <0.5%, assuring exceptional quality and precision.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of excellence, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of sand casting machinery innovation. Our expertise spans a comprehensive range of production lines: from green sand casting, furan resin sand casting, and lost foam casting to coated sand steel sand buried casting production lines. We are dedicated to delivering cutting-edge solutions that elevate your production capabilities.
Contact Us
Address: Located strategically at North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is at the heart of innovation and accessibility, ensuring seamless production and operation.
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