Product Parameters
| Model |
Rated load:T |
Excitation force:KN |
Grid Size:mm |
Grid hole spacing:mm |
Motor power:Kw |
| L251A |
1 |
2×50 |
4000×1000 |
30×120 |
3.7×2 |
| L252A |
2 |
2×75 |
5000×1200 |
35×100 |
5.5×2 |
| L253A |
3 |
2×100 |
5000×1800 |
35×100 |
7.5×2 |
Detailed Photos
Product Description
Introducing the Conveyor Shakeout to Separate Casting with On-Site Engineer Guidance, a revolutionary marvel in the realm of molding sand casting separation. This indispensable solution gracefully orchestrates its magic through the elegant dance of vibration, positioning itself as the cornerstone of the sand treatment process. Seamlessly bridging the gap between the molding and sand treatment departments, it ensures the smooth transportation of high-temperature sand molds along the molding line. As a beacon of innovation, it elevates production efficiency and cost-effectiveness to unprecedented heights. With its eco-friendly nature and minimal energy consumption, this machine is designed to operate robustly, setting new operational standards.
In the sophisticated arena of modern foundries, the swift and effective separation of sand molds and castings forms the backbone of the old sand regeneration process, dictating the tempo of production and optimizing resources. Our series of vibrating sand-falling machines ushers in an era of heightened efficiency, energy conservation, and environmental stewardship in high-temperature sand mold processing. By leveraging groundbreaking vibration control technology and a cutting-edge intelligent sorting system, this equipment revolutionizes the sand handling protocol for foundry enterprises. Delving into technological innovation, process amalgamation, and energy efficiency elevation, it thrives on three transformative advancements: Delta-Phase precise vibration, high-temperature sand mold compatibility, and intelligent sorting and regeneration.
1. Technical principles and core design breakthroughs
Exploiting the innate physical attributes of sand molds (compressive strength 0.8-1.5MPa) and castings (temperature range 200-600ºC), our equipment pioneers technological triumphs by synergizing multi-frequency vibration with intelligent automation:
Delta-Phase vibration technology
This innovative technology utilizes variable angle vibration control (±15° adjustable), allowing precise matching of sand flow velocity and residence time by fine-tuning the vibration vector direction. With sand particle separation efficiency exceeding a remarkable 98%, this technology marks a 30% enhancement over traditional inertial sand-falling machines.
Incorporating a permanent magnet synchronous motor combined with a vector variable frequency drive system, the vibration frequency is seamlessly adjustable within the 10-25Hz range. This flexibility aptly accommodates resin sand, water glass sand, and various other molding sand systems.
High temperature sand processing system:
Crafted from ZG40CrMo heat-resistant steel casting, the vibration table boasts formidable temperature resistance up to 800ºC. Its surface is fortified with a 0.3mm thick tungsten carbide coating, significantly curtailing high temperature wear by an impressive 70%.
For heightened durability, the table incorporates a bottom water-cooled interlayer (flow rate 5m³/h), effectively maintaining temperatures below 80ºC to prevent the burning and hardening of molding sand.
Intelligent sorting module:
Thanks to its innovative double-layer screening structure (upper layer aperture Φ10mm/lower layer Φ2mm) coupled with a pneumatic blowing device, this module achieves synchronous segregation of iron bean impurities (>10mm) and micro powder (<2mm), ensuring a remarkable old sand regeneration qualification rate exceeding 95%.
Using an infrared thermal imager, it monitors the temperature field of the casting in real-time, allowing automatic vibration intensity adjustments (error ±5%) to guarantee flawless separation of delicate thin-walled castings, maintaining a minuscule scratch rate below 0.1%.
The vibration energy recovery system stands as a testament to innovation, transforming 30% of kinetic energy into electrical energy and cushioning the power grid. This results in power consumption per ton of casting being a mere ≤1.5kW·h, translating into annual electricity bill savings surpassing 800,000 yuan based on a production capacity of 100,000 tons.
Soft vibration isolation springs, with a dynamic load attenuation rate exceeding 90%, dramatically reduce infrastructure costs and condense the equipment installation footprint by an impressive 40%.
2. Full-process integrated solution for casting sand processing
At the heart of molding and sand processing stands this groundbreaking equipment, weaving together an intelligent closed loop system of sand fall, screening, cooling, and regeneration. It brings unparalleled precision and excellence to your operations.
Advanced High-Temperature Sand Mold Processing:
Seamlessly connected to the molding line outlet, this state-of-the-art machine expertly handles sand molds at up to 600ºC. It supports a versatile sand-iron ratio (S/M) range from 5:1 to 60:1, with an individual machine processing a robust capacity of 50-200t/h. Elevate your production capabilities with this cutting-edge solution.
Discover the remarkable efficiency of our meticulously engineered closed material guide trough, featuring a leakage rate of under 5mg/m³. Coupled with our seamless pulse dust removal system, it maintains dust levels below 1mg/m³ and keeps noise to a whisper at no more than 78dB(A). Experience a harmonious blend of peak performance and a tranquil work environment.
Pioneering Intelligent Regeneration of Old Sand:
Observe the remarkable transformation as segregated old sand is deftly conveyed to the boiling cooling bed via a precision screw conveyor. Here, the sand's moisture is impressively reduced from 6% to a mere 2.5%, while the temperature is cooled from 150ºC to a pleasant 35ºC. This process boosts the reuse rate to an outstanding 90%, epitomizing our commitment to unmatched sustainability and efficiency.
Step into the future with our innovative optional micro powder pneumatic conveying module, crafted to transport fine sand particles smaller than 0.2mm directly to the pioneering 3D printing sand regeneration line. Achieve a groundbreaking level of zero waste discharge, demonstrating our unwavering dedication to eco-friendly innovation.
Precision Non-Destructive Sorting of Castings:
Our cutting-edge casting slide is equipped with a high-resolution visual inspection system featuring 5 million pixels, enabling real-time detection of pouring head residues and surface imperfections. By automatically directing these components to the rework line, it enhances yield rates by an impressive 15%, setting a new benchmark in quality assurance and operational prowess.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. stands at the pinnacle of innovation and excellence, pioneering the realm of sand casting machinery. With a rich and prestigious legacy spanning 14 remarkable years since its inception, our esteemed company has mastered the art of producing state-of-the-art sand casting machinery. Our comprehensive and robust product lineup proudly features the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the coated sand steel sand buried casting production line. Each product is meticulously crafted with precision and unparalleled expertise, ensuring unrivaled excellence in every intricate detail.
Contact Us
Address: Strategically nestled in a prime location, you can find us to the North of G204 National Road, Poli Town, within the vibrant and dynamic West Coast New Area of Qingdao, China.
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