Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
In the realm of industrial excellence, blast rooms stand as the cornerstone for handling large-scale or invaluable components that require precision treatment beyond the capabilities of standard automated systems. The inclusion of nozzle manipulators within these formidable environments enables the automatic blasting of part surfaces, while skillful manual intervention ensures the coverage of intricate areas, marrying flexibility with efficiency and significantly reducing the need for extensive operator involvement.
Ensuring the utmost safety and comfort, operators are stationed securely indoors throughout the rigorous blasting process. Outfitted in robust protective attire and helmets, they remain shielded from abrasive impacts, while a sophisticated ventilation system channels fresh air through the helmet, maintaining a breathable environment for the operator.
In the cutting-edge sectors of aerospace and rail transit, the surface treatment of substantial components, such as aircraft exteriors and high-speed rail bogies, confronts intricate challenges of cavity cleaning and efficiency. By deploying an innovative sandblasting room system, an impressive leap of 300% in processing efficiency and a commendable 40% reduction in abrasive usage is achieved through the synergistic operation of advanced six-axis robotic arms and manual precision finishing. This comprehensive analysis delves into the core technical framework, safety protocols, and the over 20 industry applications specific to the sandblasting room, offering enterprises a holistic service solution spanning from process design and equipment integration to comprehensive personnel training.
Technical Breakthrough and Operation Logic: Redefining Surface Treatment through Human-Machine Synergy
The sandblasting room system adeptly balances quality with efficiency by leveraging intelligent path planning and a dual-mode operational framework:
1. Automated Sandblasting Unit
Six-Axis Robotic Arm Configuration:
Delivers repeat positioning accuracy of ±0.05mm, expertly tailored for tackling complex curved surfaces with curvature radii exceeding 5mm.
Features a pressure feedback spray gun operating at 0.6-0.8MPa, allowing for precise real-time abrasive flow adjustment with an accuracy of ±3%.
Intelligent Trajectory Planning:
Utilizing 3D scanning modeling with an accuracy of 0.1mm, the system generates a meticulous sandblasting path with an impressive coverage rate exceeding 99.5%.
Deep cavity sections are addressed using a 45° incident angle coupled with a spiral propulsion technique, effectively doubling processing efficiency.
Manual Finishing Operation Area:
Manual intervention targets areas such as robot arm blind spots (e.g., bolt holes with apertures < 10mm) and unique corners, ensuring comprehensive treatment.
Human-Machine Collaboration Safety Protocol:
An electronic fence with a detection accuracy of 5mm ensures the robot arm decelerates to 15% speed when within a 1-meter proximity.
Emergency braking boasts a swift response time of less than 0.3 seconds, adhering to the stringent EN ISO 13855 standard.
Core Module and Safety Protection System
Abrasive Circulation System (in compliance with OSHA 1910.94 standard):
2. Three-Level Recovery Device:
First-Level Cyclone Separation boasts an 85% recovery rate for particles larger than 150μm.
Second-Level Magnetic Separation and Sorting achieves a remarkable 98% recovery rate for iron-based abrasives.
Third-Level Vibration Screening operates with accuracy within ± 20μm.
Abrasive Mixing Ratio Control:
Automatically adjusts the introduction of new material, maintaining a proportional error under 3% to ensure surface consistency.
3. Personnel Protection System:
A-Level Protective Equipment:
Positive Pressure Air Supply Helmet, certified by EN 12941, ensures an air supply rate of at least 170L/min.
Full Body Protective Clothing meets EN ISO 13982-1 standards, providing a wear resistance level of 5.
Environmental Monitoring System:
Employs laser scattering principles for real-time dust concentration monitoring, achieving a precision of ±0.1mg/m³.
Ensures oxygen content remains above 19.5%, triggering emergency oxygen supply interlock if needed.
4. Dust Removal and Purification Unit:
Revolutionary Cartridge Dust Collector: Delivering a stellar filtration efficiency of 99.99% and ensuring emissions stay below 1mg/m³.
Sophisticated Intelligent Dust Cleaning Mode: By activating pulse backwash when pressure differences exceed 1500Pa, enjoy a remarkable 30% reduction in energy consumption.
5. Six Major Technical Upgrade Directions
Innovative Digital Twin System:
Experience real-time, precise mapping of your sandblasting room's operational status with predictive maintenance precision beyond 85%.
Seamlessly store process parameters in the cloud, allowing for effortless, one-click access to historical solutions.
Advanced Green Energy-Saving Technology:
Waste Abrasive Regeneration Device: Extend ceramic sand cycle use from 15 to an impressive 30 times.
Heat Recovery Module: Capitalize on 80ºC exhaust gas to preheat new abrasives, leading to a 12% energy savings.
Cutting-Edge AI Visual Inspection:
Utilizing a high-precision camera with 5μm resolution to automatically assess cleanliness according to SSPC-VIS 1 standards.
Enhance manual finishing efficiency by 40% with automatic defect position marking.
Ingenious Modular Design:
Quick-Install Room: Benefit from a splicing error of less than 2mm, reducing the construction period from 90 days to a swift 30 days.
Expandable Processing Capacity: Each module supports a capacity range of 50-200m³ and is designed for parallel expansion.
Special Abrasive Development:
Nano-Coated Abrasive: Experience a 30% increase in hardness and double the lifespan, redefining durability.
Degradable Plant-Based Abrasive: Perfectly tailored for eco-friendly treatment of food machinery.
State-of-the-Art Remote Operation and Maintenance Center:
5G Transmission: Ensure equipment operation data is efficiently handled with fault diagnosis response time under 15 minutes.
Utilize AR glasses to guide on-site maintenance, significantly reducing downtime losses.
6. Key Considerations for Enterprises in Model Selection:
Process Matching: Choose abrasive types based on component sizes (recommended maximum processing size should be ≥ 80% of room specifications) and material hardness.
Prioritize Safety Certification: Opt for equipment with ANSI B11.27-2022 human-machine collaboration safety certification.
Energy Efficiency Level: Ensure the dust removal system meets the stringent ultra-low emission standards of GB 16297-2023.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of exceptional expertise, our company excels in the production of state-of-the-art sand casting machinery. Our diverse offerings include cutting-edge green sand casting production lines, innovative furan resin sand casting systems, advanced lost foam casting production solutions, and specialized coated sand steel sand buried casting production lines. We are committed to delivering top-notch quality and efficiency in every product.
Contact Us
Address: Strategically located in the thriving industrial hub of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is poised to cater to your manufacturing needs with precision and excellence.
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