Customized Furan Resin Sand Inert Vibrating Shakeout for Your Needs

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

Dive into the intricate world of dual vibration motor self-synchronous anti-vibration equipment, where precision meets innovation.
I. Design of Dual Vibration Motor Self-Synchronous System
Understand the cutting-edge principle of self-synchronous technology, a marvel in engineering.
The dual vibration motor self-synchronous system features an innovative dual control mechanism, expertly blending electromagnetic coupling with mechanical linkage. Real-time monitoring of motor performance is achieved through a state-of-the-art phase detection module, boasting an accuracy of ±0.5° phase difference. In response to any detected phase offset, the sophisticated PLC control system fine-tunes motor speed via inverter adjustments within a swift 0.1-second timeframe, ensuring a precise 180° symmetrical excitation angle of the eccentric blocks. This advanced dynamic balancing technology propels the equipment to maintain an impressive amplitude fluctuation rate of ≤2% across a 30-100Hz frequency spectrum, surpassing traditional single motor systems by 40% in vibration efficiency.
Anti-Interference Circuit Design
Engineered for resilience, the system incorporates triple redundant circuits comprising a main control DSP chip, a backup ARM processor, and a mechanical overload protection device. Reinforced with military-grade connectors adhering to the MIL-DTL-38999 standard, it guarantees unwavering signal transmission stability, sustaining 99.99% synchronization reliability even in extreme temperatures ranging from -40ºC to 85ºC. The meticulously crafted anti-electromagnetic interference shielding layer is robust enough to withstand a formidable electric field interference of 10kV/m, making it ideally suited for challenging industrial environments, such as arc welding workshops.


2. Special Welding Structure for Dynamic Load
Material Selection and Processing Technology
The robust main frame is crafted from Q345B low-alloy high-strength steel plate, with a thickness ranging from 12 to 30mm. Precision CNC plasma cutting is followed by a comprehensive multi-stage heat treatment:
Undergoes an 880ºC normalizing treatment to effectively eliminate rolling stress.
Completed with a 620ºC tempering process, enhancing toughness to achieve an impressive impact energy of ≥47J.
Utilizes laser surface quenching, forming a hardened layer of 2mm depth with a hardness rating of HRC55.
Employing a meticulous multi-layer and multi-pass welding technique, each weld undergoes thorough 100% ultrasonic flaw detection in compliance with the EN ISO 17635 standard. Key nodes are designed with an X-shaped groove, utilizing ER70S-6 welding wire as per AWS A5.18 standard, ensuring weld strengths exceed 95% of the parent material.
Dynamic Mechanical Optimization
Through ANSYS finite element analysis, the frame achieves optimal modal design within the excitation frequency range of 30-500Hz:
The first-order natural frequency is strategically set at 2.5 times the operating frequency, with a typical value of 75Hz.
The design ensures maximum equivalent stress remains within 60% of the material's yield strength.
Achieves an exceptional vibration transmissibility reduction to 0.05, resulting in 95% base vibration attenuation.


3. Embedded Tenon and Groove Motor Installation System
Mechanical Interlocking Structure
The vibration motor installation utilizes a sophisticated dovetail tenon-slide structure, with a precise tolerance fit H7/g6, complemented by a high-strength polyurethane cushion with Shore hardness 90A. The tenon surface undergoes micro-arc oxidation, forming a film thickness of 50μm with a microhardness of HV1200, capable of enduring over 20,000 hours of reciprocating friction at 50Hz/5mm amplitude conditions.
Quick Maintenance Design
Equipped with a hydraulic auxiliary lifting device, the maintenance channel showcases a maximum lifting force of 5 tons. It seamlessly integrates with a guide pin positioning system, enabling motor replacement within a mere 30 minutes. The cable interface features an IP68-level quick-connect connector, adhering to the IEC 60529 standard, facilitating maintenance operations even amidst heavy rain environments.


4. Low-Height Modular Architecture
Compact Layout
Experience an innovative design with our equipment, boasting a perfectly controlled height range of 1.2-1.8m. With a strategically designed low center of gravity, thanks to the unique horizontally opposed motor layout, stability is unmatched. Our advanced box-section beam structure, featuring a section coefficient of ≥180cm³, reduces overall height by a remarkable 40% compared to traditional structures with equivalent load capacities. This cutting-edge design integrates hydraulic leveling legs, offering an adjustment range of ±50mm, thereby enabling seamless adaptation to foundation inclinations of up to 3°.
Unleash the power of versatility with our fully customizable configuration options tailored to your specific needs.
Discover the ultimate in adaptability with our vibration mode options. Choose from linear, elliptical, or three-dimensional composite vibrations, skillfully achieved by adjusting the angle of the eccentric block to suit your operational requirements.
Unlock limitless potential with a vastly adjustable excitation range of 5-200kN. This is achieved through our sophisticated multi-stage eccentric block group configuration, ensuring precise control and performance.
Rely on superior safety with a standard protection level of IP54, plus the option for an explosion-proof upgrade to Ex d IIC T4, providing robust defense against challenging environments.
Enhance operational intelligence with our optional vibration spectrum analysis module. Boasting a high sampling rate of 0-10kHz, it allows for real-time monitoring of a remarkable 18 parameters, including critical factors like bearing temperature and winding insulation, ensuring your operations run smoothly and efficiently.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With an illustrious history spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of innovation, specializing in crafting state-of-the-art sand casting machinery. Our diverse portfolio includes the green sand casting production line, the versatile furan resin sand casting production line, the advanced lost foam casting production line, and the cutting-edge coated sand steel sand buried casting production line. Each product line is meticulously designed to meet the dynamic needs of modern industry, ensuring unparalleled quality and performance.

Contact Us

Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China