Product Parameters
| Model |
Rated load:T |
Excitation force:KN |
Grid Size:mm |
Grid hole spacing:mm |
Motor power:Kw |
| L251A |
1 |
2×50 |
4000×1000 |
30×120 |
3.7×2 |
| L252A |
2 |
2×75 |
5000×1200 |
35×100 |
5.5×2 |
| L253A |
3 |
2×100 |
5000×1800 |
35×100 |
7.5×2 |
Detailed Photos
Product Description
Introducing the Conveyor Shakeout to Separate Casting with On-Site Engineer Guidance, a game-changing innovation in the field of molding sand casting separation. This unparalleled machine harnesses the power of vibration, acting as a crucial first step in the sand treatment process. Seamlessly connecting the molding and sand treatment departments, it ensures the efficient and cost-effective management of high-temperature sand molds along the molding line. With impressive energy conservation, eco-friendly features, and unmatched performance, this equipment sets a new benchmark in operational excellence.
In the competitive arena of modern foundries, the fast and efficient separation of sand molds and castings is pivotal to the success of sand regeneration processes, influencing production speed and resource management. Our state-of-the-art vibrating sand-falling machines usher in a new era of operational efficiency, energy saving, and environmental responsibility in high-temperature sand mold processing. Featuring groundbreaking vibration control and an advanced intelligent sorting system, this revolutionary equipment transforms sand handling protocols. It focuses on technological innovation, process integration, energy efficiency, and industry application, driven by three core technological innovations: Delta-Phase precise vibration, high-temperature sand mold adaptability, and intelligent sorting and regeneration.
1. Technical principles and core design breakthroughs
By leveraging the inherent physical properties of sand molds (compressive strength 0.8-1.5MPa) and castings (temperature range 200-600ºC), this equipment achieves technological excellence through a harmonious blend of multi-frequency vibration and smart automation:
Delta-Phase vibration technology
This groundbreaking technology utilizes variable angle vibration control (±15° adjustable) to precisely match sand flow velocity and residence time by fine-tuning vibration vector direction. This innovation achieves over 98% sand particle separation efficiency, boosting performance by 30% compared to traditional inertial sand-falling machines.
With the fusion of a permanent magnet synchronous motor and vector variable frequency drive system, the vibration frequency is effortlessly adjustable in the 10-25Hz range, expertly handling resin sand, water glass sand, and other molding sand systems.
High temperature sand processing system:
Crafted from ZG40CrMo heat-resistant steel casting, the vibration table offers exceptional temperature resistance up to 800ºC, with a surface reinforced by a 0.3mm thick tungsten carbide coating. This drastically reduces high temperature wear by up to 70%.
For enhanced durability, the table features a water-cooled interlayer at the base (flow rate 5m³/h), maintaining temperatures below 80ºC to prevent the burning and hardening of molding sand.
Intelligent sorting module:
With its innovative double-layer screening structure (upper layer aperture Φ10mm/lower layer Φ2mm) and a pneumatic blowing device, this module achieves simultaneous separation of iron bean impurities (>10mm) and micro powder (<2mm), ensuring an old sand regeneration qualification rate exceeding 95%.
An infrared thermal imager monitors the casting's temperature field in real-time, enabling automatic vibration intensity adjustment (error ±5%) to ensure perfect separation of delicate thin-walled castings with a scratch rate below 0.1%.
The vibration energy recovery system exemplifies innovation, converting 30% of kinetic energy into electrical energy, easing the power grid. This reduces power consumption per ton of casting to ≤1.5kW·h, translating into annual electricity savings exceeding 800,000 yuan for a production capacity of 100,000 tons.
Soft vibration isolation springs reduce dynamic load by over 90%, significantly cutting infrastructure costs and shrinking the equipment installation footprint by a remarkable 40%.
2. Full-process integrated solution for casting sand processing
Acting as the pivotal force in the realm of molding and sand processing, this innovative equipment masterfully crafts an intelligent closed loop encompassing sand fall, screening, cooling, and regeneration. Experience seamless integration and cutting-edge technology at its finest.
Advanced High-Temperature Sand Mold Processing:
Seamlessly interfacing with the molding line outlet, this machine is engineered to adeptly manage sand molds with temperatures soaring up to 600ºC. It showcases an impressive adaptability in sand-iron ratio (S/M) from 5:1 to a remarkable 60:1, with a single machine offering a formidable processing capacity ranging from 50 to 200 tons per hour. Elevate your processing capabilities to new heights.
Immerse yourself in the unparalleled efficiency of our meticulously engineered closed material guide trough. Designed to perfection, it boasts a leakage rate astonishingly low at less than 5mg/m³. Harmoniously paired with our state-of-the-art pulse dust removal system, it maintains a dust concentration in the working area at an impressively low level of less than 1mg/m³, while ensuring noise levels do not exceed a serene 78dB(A). This is the epitome of high-performance technology meeting a tranquil work environment.
Revolutionary and Intelligent Regeneration of Old Sand:
Witness a groundbreaking transformation as separated old sand is expertly transported to the boiling cooling bed through a precision-engineered screw conveyor. In this sophisticated process, the moisture content of the sand is impressively reduced from 6% to a remarkable 2.5%, while the temperature drops from a hot 150ºC to a comfortable 35ºC. This advanced system elevates the reuse rate to an extraordinary 90%, highlighting our unwavering commitment to sustainability and superior efficiency.
Embrace forward-thinking innovation with our optional micro powder pneumatic conveying module, specially crafted to transport fine sand particles, smaller than 0.2mm, directly to the cutting-edge 3D printing sand regeneration line. This achieves an unprecedented level of zero waste discharge, truly exemplifying our dedication to eco-friendly and sustainable practices.
Precision and Non-Destructive Sorting of Castings:
Our state-of-the-art casting slide, equipped with a high-resolution visual inspection system featuring an impressive 5 million pixels resolution, empowers real-time detection of pouring head residues and surface defects. By automatically sorting these components to the rework line, it enhances yield rates by an impressive 15%, setting a new benchmark in quality control and operational excellence. Experience a new era of precision and reliability in your production process.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. stands at the pinnacle of innovation and excellence in the vibrant field of sand casting machinery. With a proud legacy spanning 14 years since its inception, our company is dedicated to the holistic production of state-of-the-art sand casting machinery. Our impressive product suite includes a diverse array: the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the coated sand steel sand buried casting production line. Each product is meticulously crafted with unparalleled precision and expertise, ensuring unparalleled excellence in every aspect.
Contact Us
Address: Strategically located, visit us to the North of G204 National Road, Poli Town, nestled within the dynamic and thriving West Coast New Area of Qingdao, China.
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