Product Parameters
| Model |
Clear workpiece size:mm |
Shot peening capacity:Kg/min |
| Q383 |
φ600×1400 |
4×260 |
| Q384 |
φ800×1500 |
6×260 |
| Q485 |
φ900×1400 |
4×260 |
| Q4810 |
φ1000×1500 |
6×260 |
Detailed Photos
Product Description
Designed to revolutionize surface treatment across a multitude of industries, the Customized Overhead Hanger Shot Blasting Machine by Sanzhuji is an exceptional fit for the surface cleaning or strengthening of medium and small castings and forgings. Whether your operations are in locomotives, motors, casting, construction, or machine tools, this versatile machine excels in refining surfaces. It's particularly masterful for handling multi-variety, small-batch castings and steel structural parts, efficiently removing residual sand cores, sticky sand, and oxide scales. Perfectly tailored for slender, thin-walled components, it tackles challenges where traditional collision cleaning falls short.
Crafted with precision, the hook-through shot blasting machine is customizable to suit the dimensions of your workpieces. This machine conducts an impeccable one-time shot blasting, eradicating rust, welding slag, welding beans, and more. It reveals the pristine metal beneath while achieving a harmonized surface state and roughness across all treated surfaces. Beyond cleaning, it alleviates welding stress, heightens fatigue resistance, and enhances paint film adhesion, culminating in an overall structural enhancement.
The ultimate goal: unparalleled surface and internal quality.
Quality Assurance: Our shot blasting ensures 100% area coverage on steel workpiece surfaces, meeting the highest standards of surface perfection.
Experience seamless operations with our machine, which completes feeding, speeds efficiently to the front sealed chamber, adjusts to frequency conversion speed for meticulous shot blasting, and swiftly transitions to the rear sealed chamber. The intelligent hook system automatically returns to the feeding station, optimizing workflow.
We utilize advanced computer-aided design to determine the layout of our shot blasting chamber and devices, employing three-dimensional dynamic ejection simulation for optimal performance.
Our dependable electrical system, managed by a cutting-edge 'programmable controller' PLC, ensures smooth and precise operations.
With integrated hoist, separator, screw, and pulse detection devices, our system boasts automatic fault detection and alarm functions to maintain seamless productivity.
Employing a robust dual dust removal strategy, we guarantee exceptional dust mitigation through a combination of settling chamber and pulse back-blowing bag filter techniques.
Engineered using innovative precision casting technology, our main wearing parts are crafted to withstand extensive use, ensuring durability and longevity.
In the world of discrete manufacturing, from locomotives to castings, surface treatment of varied small-batch workpieces often struggles with inefficiencies and cleaning challenges. Our hook-type shot blasting machine offers a remarkable 99.8% single-time qualification rate with a 35% reduction in energy consumption. Achieving this through 360° dead-angle shot blasting and an intelligent PLC control system, it stands as the optimal choice for surface enhancement of small to medium castings and forgings (weighing 50-2000kg). This comprehensive analysis unveils technical parameters, process adaptability, and 20+ industry application insights, providing a thorough guide from workpiece evaluation to process verification.
1. Core Technology Breakthrough: Marvel at our 3D dynamic simulation and precision shot blasting control, setting new benchmarks for surface treatment.
The hook-type shot blasting machine reimagines surface treatment through advanced shot blasting trajectory simulation and a robust dual-mode dust removal system:
Presenting our intelligent shot blasting system, designed to elevate your operations.
3D Shot Flow Field Simulation:
Harnessing the power of ANSYS Fluent software, we simulate adjustable shot incident angles (30-85°), ensuring 100% coverage for unparalleled results.
For shaft parts with a slenderness ratio exceeding 8:1, a spiral blasting mode (speed 4-8rpm) is employed, achieving a surface roughness of Ra2.5±0.3μm.
Multi-Station Collaborative Operation:
Dual hooks seamlessly alternate entry and exit (switching time under 30 seconds), driving processing efficacy up to 150 pieces per shift.
Our special mode for thin-walled parts (thickness <3mm) reduces shot speed to 45m/s, minimizing deformation to less than 0.1mm.
Dust Removal and Purification System (Compliant with GB 16297-2023):
2. Advanced Secondary Dust Removal Configuration:
Experience efficient pre-dust removal in our sophisticated settling chamber, effectively capturing particles larger than 50μm with an impressive efficiency rate of 85%!
Benefit from our pulse back-blowing bag dust removal system, boasting a superior filtration accuracy of 1μm, maintaining emission concentrations at a remarkably low level of less than 5mg/m³.
3. Industry Application Scenarios and Tailored Process Adaptation Solutions
Specialized Treatment for Locomotive Gearbox Strengthening:
Employ the powerful combination of steel shot (S550) and wire cut shot mixed abrasive, ensuring optimal hardness levels of HRC50-55, tailored for your needs.
Achieve shot blasting intensity of 0.25mmA, significantly boosting fatigue life by an astounding 3 times, adhering to the stringent ISO 1143 standard.
Efficient Cleaning of Building Steel Structure Welds:
Utilize our advanced weld slag removal mode with shot speed reaching 75m/s, ensuring complete coverage at 100% efficiency.
Our cutting-edge dust removal system operates at an air volume of 12000m³/h, providing real-time monitoring and seamless linkage start-stop for dust concentration.
Precision Processing for Machine Tool Guide Rails:
Utilize our specialized nylon abrasive with a Mohs hardness of 3.5, achieving a fine surface roughness of Ra1.6.
The system features a state-of-the-art visual inspection system with an accuracy of 0.01mm, automatically assessing and ensuring cleaning effectiveness.
4. Key Focus Areas for Enterprise Selection Evaluation:
Workpiece Adaptability: For shaft parts with an extended slenderness ratio greater than 10:1, our customized special hangers are designed to accommodate unique requirements.
Environmental Protection Priorities: Opt for our superior secondary dust removal configuration, ensuring dust emissions remain under 5mg/m³, aligning with green standards.
Intelligent Operations: Our equipment, enhanced with automatic abrasive replenishment and fault diagnosis capabilities, can significantly cut down operation and maintenance costs by up to 30%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of excellence, Qingdao Sanzhuji Technology Co., Ltd. has carved a niche in the world of sand casting machinery. Our specialization encompasses a diverse range of high-quality production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. Our dedication to innovation and precision has consistently set us apart in the industry.
Contact Us
Address: Strategically located at the North of G204 National Road in Poli Town, within the dynamic West Coast New Area of Qingdao, China. Our facility is perfectly positioned to serve our global clientele with unmatched efficiency and ease.
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