Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Blast rooms are purposefully designed for the treatment of substantial or particularly valuable components. By utilizing automatic nozzle manipulators, these rooms deliver a streamlined and precise blasting experience. For areas that elude automated precision, manual blasting provides a meticulous touch, ensuring comprehensive coverage while minimizing required personnel.
During the blasting process, operators remain safely indoors, fortified with protective gear including specialized clothing and helmets designed to shield against abrasive impacts. The helmets also feature integrated ventilation systems to provide operators with a continuous supply of fresh air, enhancing their safety and comfort.
In advanced sectors like aerospace and rail transit, the surface treatment of large components such as aircraft exteriors and rail bogies poses challenges with intricate cavity cleaning and efficiency. Our intelligent sandblasting room system marks a revolutionary leap, enhancing processing efficiency by a staggering 300% and cutting abrasive use by 40%. Through synergy between six-axis robotic blasting and manual finishing, we explore its core technical architecture, safety systems, and over 20 industry applications, presenting a comprehensive service solution from process design to personnel training.
Technical breakthrough and operation logic: Human-machine collaboration redefines the surface treatment paradigm
Our sandblasting room system artfully balances quality with efficiency, thanks to its intelligent path planning and versatile dual-mode operation system:
1. Automated sandblasting unit
Six-axis robotic arm configuration:
Boasting a repeat positioning accuracy of ±0.05mm, it's ideal for deftly handling complex curved surfaces with a curvature radius greater than 5mm.
Featuring a pressure feedback spray gun (0.6-0.8MPa) for real-time abrasive flow adjustments, achieving remarkable precision with an accuracy of ±3%.
Intelligent trajectory planning:
Through 3D scanning modeling with a precision of 0.1mm, an impressive sandblasting path with over 99.5% coverage is generated.
In tackling deep cavity sections, a 45° incident angle combined with spiral propulsion mode doubles efficiency.
Manual finishing operation area:
Manual intervention is reserved for robotic blind spots such as bolt holes under 10mm or tricky corners, ensuring every detail is perfected.
Human-machine collaboration safety protocol:
An electronic fence with a detection accuracy of 5mm ensures the robotic arm's speed is reduced to 15% within 1m.
The system boasts an emergency braking response time under 0.3 seconds, adhering to the EN ISO 13855 standard.
Core module and safety protection system
Abrasive circulation system (meeting OSHA 1910.94 standards):
2. Three-level recovery device:
First-level cyclone separation offers an 85% recovery rate for particles larger than 150μm.
Second-level magnetic separation achieves a remarkable 98% recovery rate for iron-based abrasives.
Third-level vibration screening ensures accuracy within ± 20μm.
Abrasive mixing ratio control:
The system automatically adjusts the addition of new materials with a proportional error under 3%, maintaining surface uniformity.
3. Personnel protection system:
A-level protective equipment:
Certified positive pressure air supply helmets (EN 12941) delivering air supply of at least 170L/min.
Full body protective clothing meets the EN ISO 13982-1 wear resistance level 5 standard for optimal safety.
Environmental monitoring system:
The system continuously monitors dust concentration using a laser scattering principle with a remarkable accuracy of ±0.1mg/m³.
If oxygen content falls below 19.5%, an interlock triggers an emergency oxygen supply.
4. Dust Removal and Purification Unit: Discover cutting-edge advancements in maintaining pristine environments.
Cartridge Dust Collector: Boasting an impressive filtration efficiency of 99.99% and emissions lower than 1mg/m³, ensuring optimal air quality.
Intelligent Dust Cleaning Mode: Utilize pulse backwash, activating when pressure differential exceeds 1500Pa, achieving a remarkable 30% reduction in energy consumption.
5. Six Major Technical Upgrade Directions: Innovating beyond expectations to redefine industry standards.
Digital Twin System: Revolutionizing operational insights with unparalleled real-time mapping of sandblasting room activities and predictive maintenance accuracy exceeding 85%.
Unmatched Process Parameters: Seamlessly stored in the cloud, enabling effortless one-click access to historical solutions, enhancing efficiency.
Green Energy-Saving Technology: Eco-friendly transformations promoting sustainability and efficiency.
Waste Abrasive Regeneration Device: Elevating ceramic sand cycles from 15 to an astounding 30, enhancing longevity.
Heat Recovery Module: Harnessing 80ºC exhaust to preheat new abrasives, achieving an impressive 12% energy savings.
AI Visual Inspection: Pioneering precision in quality assurance with state-of-the-art technology.
High-Precision Camera: With an impressive 5μm resolution, it autonomously assesses cleanliness (SSPC-VIS 1), ensuring flawless results.
Automated Defect Marking: Pinpoints defect locations, increasing manual finishing efficiency by a remarkable 40%.
Modular Design: Flexibility and efficiency in construction and capacity expansion.
Quick-Install Room: Achieve precision with splicing error less than 2mm, reducing construction time drastically from 90 days to just 30.
Expandable Processing Capacity: Each module supports 50-200m³, with seamless parallel expansion opportunities.
Special Abrasive Development: Innovating for durability and environmental responsibility.
Nano-Coated Abrasive: Achieve 30% increased hardness with lifespan doubled, ensuring robust performance.
Degradable Plant-Based Abrasive: Perfect for environmentally conscious processing in food machinery applications.
Remote Operation and Maintenance Center: Cutting-edge solutions for efficiency and downtime reduction.
5G Transmission: Facilitates swift operation data exchange, with fault diagnosis response in under 15 minutes.
AR Glasses Guidance: Revolutionizing on-site maintenance, significantly reducing downtime losses.
6. Key Considerations for Model Selection: Enhancing decision-making with vital selection criteria.
Process Matching: Choose abrasive type based on component size (recommended max processing size ≥ 80% of room specs) and material hardness for optimal compatibility.
Safety Certification: Prioritize equipment with ANSI B11.27-2022 certification for human-machine collaboration safety.
Energy Efficiency Level: Ensure dust removal systems align with the stringent ultra-low emission standards of GB 16297-2023.
Innovative Solutions: Elevate your operations with industry-leading technology and unparalleled efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy spanning over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a distinguished leader in the realm of sand casting machinery. Our specialized expertise lies in creating advanced machinery for various casting processes, including: state-of-the-art green sand casting production lines, innovative furan resin sand casting solutions, cutting-edge lost foam casting configurations, and robust coated sand steel sand buried casting systems. We are committed to delivering unparalleled quality and innovation with every product.
Contact Us
Address: Nestled in the strategic location North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility stands as a beacon of manufacturing excellence and innovation.
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