Detailed Photos
Product Description
Introducing the innovative Furan Resin Sand (Self-hardening Sand) Recovery System! Designed with precision, this system offers a customized solution to effectively manage the amount of old sand recovery, ensuring seamless and efficient sand casting processes.
Resin sand, a superior core sand bound with resin, stands out for its economic and environmental benefits. Through regeneration, the binder film on old sand is meticulously removed, making it an ideal, cost-effective substitute for new sand. With recycled sand, you enjoy significant savings on new sand purchases and transportation costs typically involved in discarding old sand. The regenerated sand particles boast uniformity, smooth surfaces, and excellent heat resistance, enhancing the quality of your castings. Particularly advantageous is the reduced resin usage when employing recycled resin sand, further driving down costs. Moreover, recycling mitigates environmental pollution from waste sand disposal. This versatile production line also accommodates sodium silicate sand casting, ensuring similar efficient sand processing for both methods.
The cutting-edge resin sand production line regeneration processing system features an impressive annual output range of 3000 to 10000 tons of castings. Utilizing advanced PLC control, the system ensures precise management of electrical equipment, offering comprehensive restriction and protection. With its stable and reliable performance displayed on the simulation screen, the system achieves automated production effortlessly.
Experience an optimized process flow with our resin sand production line: Post-pouring, sand boxes and castings are hoisted to the inertia vibration shakeout machine. Large jackets and risers are meticulously sorted by hand, while sand, sand mass, and small cold iron fragments drop through the sand grid to the magnetic separation belt conveyor. Post-separation, materials are routed to a multi-functional vibrating crushing and regenerating machine for thorough crushing and stripping. The screened sand is elevated via the 1# bucket elevator, moving to the centrifugal rotor secondary regenerator for intensive regeneration and stripping. Fine powder, dust, and resin film are efficiently removed in the flow curtain air separator, connecting to cyclone and pulse-type dust collectors for high-efficiency cleaning. The rejuvenated sand then moves to the sand warehouse via the 2# bucket elevator, ready for the mobile double-arm continuous resin sand mixer. Sand mixes with curing agent and resin, achieving a perfect blend before flowing into the prepared sand box for seamless modeling and core making. The cured products undergo self-hardening or alcohol paste combustion treatment, finishing with a release material brushing to dry, close, and cool the box flawlessly.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Specializing in crafting state-of-the-art sand casting machinery, QINGDAO SANZHUJI excels in producing green sand casting lines, furan resin sand casting lines, lost foam casting lines, and coated sand steel sand buried casting lines. With a prestigious 14-year legacy since its inception, the company stands at the forefront of innovation in sand casting technology.
Contact Us
Address:North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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