Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Introducing our cutting-edge vibrating conveyor, a vital cornerstone in the casting process, mastering tasks like vibration sand transfer, screening, and feeding with unparalleled finesse. Tailored for unmatched reliability and ease of maintenance, this powerhouse ensures your foundry operations run smoothly, without a hitch, maximizing your productivity at every turn.
In the ever-evolving foundry industry, the sturdiness and efficiency of your sand treatment system are pivotal for achieving superior casting quality and reducing production costs. Our vibrating conveyor stands at the forefront, revolutionizing modern foundry workshops by expertly handling vibrating sand conveyance, precision screening, and feeding. Explore how these innovations enhance cost-effectiveness, elevate efficiency, and drive a green transformation. Unleash the technical prowess that fuels this revolution, discover adaptable industry strategies, and learn how maintenance management and intelligent upgrades can herald a new era of foundry excellence.
1. Technical principles and adaptability to casting scenarios
By embracing high-frequency micro-amplitude vibration, our conveyor employs an electromagnetic exciter to create a directional parabolic motion. With an operation frequency of 50-60Hz and an amplitude of 0.5-3mm, it ensures flawless, continuous sand material conveyance and sorting. Key benefits include:
Three-dimensional dynamic screening: Perfectly designed for foundry sand with particle sizes ranging from 0.15-1.2mm, our conveyor dynamically adjusts vibration frequency and slope to seamlessly conduct conveyance, screening, and impurity separation with over 99.5% efficiency. It supersedes traditional belt conveyors and drum screens, reducing the equipment footprint by an astounding 40%.
High-temperature resistant design: Engineered with 16Mn steel plate welded troughs (resistant up to 400ºC) and reinforced by ceramic linings (resistant up to 1200ºC), our system adeptly transports scalding red sand at temperatures between 300-600ºC from the sand-falling station, effectively preventing sealing failures from thermal deformation.
Intelligent control system: Our advanced VRV controller dynamically modulates amplitude in response to changing sand volumes (accuracy ±5%), ensuring uniform feeding consistency (flow error <3%). This groundbreaking solution resolves the 'pulse sand supply' issue typical of traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor seamlessly coordinates all five core stages of foundry sand processing: sand mixing, molding, pouring, sand regeneration, and more, driving exceptional efficiency and quality throughout.
Vibrating sand conveying:
Old sand recovery: Waste sand from the sand-falling station is expertly directed to the regeneration system via a sealed trough (dust concentration <5mg/m³), trimming energy usage by an impressive 60% compared to standard conveyors.
New sand supply: By employing a gravity gate valve, our system ensures precise, synchronized feeding from multiple sand storages, perfectly matching the molding sand ratio requirements of various alloy materials like cast iron, cast steel, and aluminum alloy.
Vibration screening:
Our dual-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for sand particle sorting) guarantees regenerated sand with a mud content below 0.8%, excellently surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Equipped with an embedded NdFeB permanent magnet with a magnetic induction intensity of ≥1200Gs, our module achieves a ferromagnetic impurity removal rate of over 98% in molding sand.
Vibration feeding:
Quantitative feeding: Utilizing PID closed-loop control, our system provides precise sand supply accuracy of ±1kg for sand shooting machines, effectively eliminating casting burr defects caused by uneven compactness.
Multi-station collaboration: Our distributed vibration units operate in perfect harmony, synchronizing feeding operations across the molding line, sand core machine, and paint sprayer. With a beat matching error of less than 0.5 seconds, this precision fosters flawless integration and coordination, elevating productivity to new heights.
3. Reliability design and full life cycle maintenance strategy: A meticulously crafted approach to ensure unwavering reliability and optimal performance throughout the entire product lifecycle.
Specifically engineered for the demanding high dust and high load conditions typical of foundry workshops, our vibrating conveyor masterfully achieves a remarkable equipment availability rate of 99.2%. This extraordinary reliability is no accident, but the result of a robust modular design coupled with state-of-the-art predictive maintenance technology, ensuring your operations run smoothly and efficiently.
Wear-resistant reinforcement: Unyielding protection designed to withstand the toughest conditions, extending the longevity and efficacy of our product.
Our trough is exceptional, featuring a bottom lined with ultra-high molecular weight polyethylene, which boasts a wear resistance index of ≥ 120. This groundbreaking innovation ensures durability that is five times greater than that of traditional steel plates, leading to a staggering 70% reduction in annual maintenance costs.
Our exciter, with its state-of-the-art carburized gears and sophisticated grease lubrication system, is a marvel of engineering. With a maintenance-free operation extending up to an incredible 10,000 hours, this component offers unparalleled reliability and delivers peace of mind like no other.
Effortless Maintenance Technology: Simplifying your operations with innovation-focused maintenance solutions.
Our cutting-edge articulated trough design is a testament to innovation, enabling single-side cover maintenance. This revolutionary approach means that screen replacement can be accomplished in under 30 minutes, drastically improving efficiency and minimizing downtime.
The sophisticated standardized module design, incorporating key components like the drive unit and shock-absorbing spring, empowers rapid and seamless replacement of faulty parts. Achieve this within a mere 15 minutes, ensuring that your operations continue with minimal interruption and maximum efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. proudly stands as a beacon of excellence, specializing in the creation of top-tier sand casting machinery. Our comprehensive array of products includes: cutting-edge green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and expertly engineered coated sand steel sand buried casting production lines.
Contact Us
Address: Gracefully positioned at the North of G204 National Road, located in Poli Town within the vibrant West Coast New Area of Qingdao, China.
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