Product Parameters
| Model |
Efficiency of production:m³/H |
Drum diameter:mm |
Motor power:Kw |
| S4311 |
20 |
1120 |
2.2 |
| S4313 |
40 |
1300 |
5.5 |
| S4315 |
70 |
1500 |
7.5 |
| S4318 |
100 |
1800 |
11 |
| S4320 |
120 |
2000 |
15 |
Detailed Photos
Product Description
Our Green Sand Hexagonal Screen, with its sophisticated design, employs a unique method of large end feeding coupled with small end discharging. This innovative spindle tilting installation significantly enhances the screening capabilities. The high-speed operation propels the material from a heightened starting point, effectively achieving both crushing and screening in one seamless motion.
Crafted from cold-drawn stainless steel braided net, the long hole net exhibits remarkable durability, making it particularly adept for handling hot and humid materials. The hexagonal structure that surrounds the screen is ingeniously tensioned or fixed to each other, ensuring the screen surface remains intact, offers superior rebound characteristics, and facilitates effortless replacement.
Our system features robust ventilation at the air inlet, expertly cooling the sand while meticulously controlling the mud content within the reclaimed sand.
In the realm of foundry sand treatment and regeneration, our advanced technology excels at the swift cooling and precise screening of high-temperature wet sand, typically maintained at temperatures ranging from 80-150ºC with moisture content between 3-8%. This is the cornerstone of enhancing the reuse rate of molding sand. The inclined spindle screening machine offers a comprehensive, all-in-one sand treatment solution, thanks to its pioneering dynamic design, high-temperature resilience, and intelligent temperature control system. This exposition delves deep into how the equipment attains remarkable advancements in both screening efficiency and sand quality management, scrutinizing aspects such as technical principles, process compatibility, energy efficiency, and industry applications.
1. Technological Innovation and Core Design Breakthrough
Addressing the industry's longstanding challenges of easy clogging and high wear in hot, wet sand screening, our equipment has made extraordinary technological strides through dynamic optimization and innovative material application:
Tilted Spindle Dynamic Design:
With the spindle installed at a strategic inclination of 15°-25°, the large end feed port (Φ600-1200mm) collaborates seamlessly with the vibration motor (operating at 900-1500r/min). This design ensures sand particles are propelled onto the screen following a parabolic trajectory (initial velocity of 2-5m/s), achieving concurrent impact crushing and screening. This design enhances processing capacity, achieving throughput of 20-80t/h, which is 40% more efficient than conventional horizontal screening machines.
Double-Center Adjustment System: Utilizing a counterweight block (adjustable by ±5kg) to dynamically balance the vibration trajectory, the system maintains an amplitude fluctuation rate under 5%, elevating the screening accuracy (AFS particle size standard deviation) to ±0.1mm.
Cold-Drawn Stainless Steel Woven Screen:
Engineered with 316L stainless steel cold-drawn wire (boasting tensile strength ≥ 520MPa), the long hole mesh features a hexagonal honeycomb structure (with an opening rate of 35-60%), thereby amplifying the screen's tensile strength by 50%. It boasts a service life exceeding 8000 hours, making it suitable for enduring the impact of sand at temperatures up to 300ºC.
Quick-Release Tension Fixing System: Thanks to the hydraulic tensioner (pressure 0.5-1.2MPa) and innovative hexagonal locking module, a single operator can replace the screen in under 10 minutes, slashing downtime by an impressive 70%.
2. Full-Process Integrated Solution for Foundry Sand Treatment
Our equipment synthesizes seamlessly into the sand processing workflow, from sand dropping to screening, cooling, and regeneration, establishing an intelligent sand treatment ecosystem:
High-Temperature Old Sand Pretreatment:
Directly linked to the vibrating sand dropping machine's outlet, this system adeptly processes old sand containing iron beans (≤20mm) as well as pouring and riser residues. Featuring a magnetic separation module (1500Gs), it achieves an iron impurity separation efficiency exceeding 99%, enhancing the screen's impact and wear resistance threefold.
The closed structural design (leakage rate <3mg/m³) integrates with a pulse dust collector, maintaining dust concentration in the operational area below 5mg/m³, with noise levels kept at a comfortable ≤78dB(A).
Precise Sand Quality Control:
Discover the unparalleled precision of our three-tier screening system, boasting mesh sizes of Φ5mm, Φ1mm, and Φ0.2mm. This system expertly classifies regenerated sand, micro powder, and waste slag with exceptional accuracy, ensuring sand particle uniformity with an impressive CU value of ≤1.2. This meticulous grading contributes to achieving an outstanding casting surface smoothness, reaching a remarkable Ra6.3μm.
Experience superior screening performance with an efficiency exceeding 98%, while maintaining an impurity content in the screened sand of less than 0.1%. This remarkable efficiency allows for a reduction in new sand replenishment by an impressive 50%, optimizing your resources and enhancing operational sustainability.
Our equipment achieves an exemplary Overall Equipment Efficiency (OEE) of 93%, reflecting its superior performance and reliability. With an impressive Mean Time Between Failures (MTBF) of over 15,000 hours, our system ensures consistent, uninterrupted operation, offering peace of mind and maximizing productivity.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy spanning over 14 years, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a pioneer in the realm of sand casting machinery production. We offer an extensive range of specialized solutions, including the innovative green sand casting production line, the state-of-the-art furan resin sand casting production line, the advanced lost foam casting production line, and the versatile coated sand steel sand buried casting production line. Each system is meticulously designed to meet the diverse needs of our valued clientele.
Contact Us
Address: Situated strategically to offer seamless global logistics, find us at North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, where tradition meets cutting-edge technology.
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