Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
Our Cartridge Dust Collector is masterfully crafted to efficiently capture and collect suspended dust and particles, whether for air pollution control or as an integral part of your production process. Experience unparalleled performance with this machine that boasts stable operation, robust processing air volume, compact size, and hassle-free maintenance. Its versatility makes it ideal for a wide range of industries including metallurgy, machinery, casting, and chemicals, achieving dust emission concentrations between 20~80mg/m³.
Cartridge Dust Collector Structure - Engineered for Optimal Performance
The Cartridge Dust Collector is designed with precision, featuring components such as an inlet duct, exhaust duct, main box, ash hopper, ash cleaning device, flow guide device, airflow diversion distribution plate, cartridge, and an electric control device. It mirrors the structure of an air box pulse bag dust collection system, ensuring superior dust collection capabilities.
Performance Characteristics - Where Efficiency Meets Durability
1. Our system is renowned for its compact structure, facilitating effortless maintenance and offering a long service life, with potential use extending over two years.
2. The innovative filter cartridge employs polyester fiber as the filter medium, enhanced by a layer of sub-micron ultra-thin fibers. This close-knit arrangement effectively sieves out most sub-micron dust particles, securing them on the filter media's surface.
3. Adaptable to diverse working conditions, the system allows for the selection of filter media materials tailored to specific dust characteristics, effectively addressing dust management challenges.
4. Featuring an advanced sink-flow layout and a unique cartridge tilting structure, this dust collector boasts an automated pulse controller for synchronized dust cleaning, ensuring optimal performance during operation.
5. Delivering exceptional purification efficiency, the system achieves over 99.9% purification rate for sub-micron dust particles, while its low running resistance contributes to significant energy savings in dust removal systems.
6. The dust gas inlet is strategically equipped with a dust baffle plate, providing buffering and wear-resistance. This prevents high-speed dust impact on the filter cartridge, thereby extending its service life.
Working Principle of Cartridge Dust Collector - The Science of Clean Air
As dusty gas enters the dust collector, the airflow section expands, allowing coarse particles to settle due to dynamic and inertial forces. Fine dust particles are captured on the filter material's surface through Brownian diffusion and sieving. The purified air is then drawn into the clean air chamber and expelled through the exhaust pipe, facilitated by the fan.
The cartridge dust collector's resistance increases with the dust layer's thickness on the filter media. When resistance hits a threshold, the dust is purged. The PLC program manages the pulse valve's operations, enabling efficient dust removal and maintaining optimal filtration. This cyclical process ensures dust is efficiently transferred to the dust hopper and discharged appropriately.
With its capacity to capture ultrafine particles as small as 0.3μm and achieve an ultra-low emission concentration of 1.5g/m³, the cartridge dust collector is swiftly overtaking traditional bag dust removal systems. This comprehensive analysis explores the technical enhancements, selection formulas, and over 20 industry application scenarios, offering enterprises a complete solution encompassing dust detection, system design, and energy-saving certification.
1. Technological Breakthrough and Operational Logic - The Synergistic Power of Nanofiber and Pulse Cleaning
Experience an unparalleled leap in performance with our cartridge dust collector, designed with cutting-edge gradient structure filter material and an intelligent cleaning system that redefines efficiency:
Innovative Core Filter Layer Design
Features a Five-Layer Composite Structure:
A cutting-edge surface PTFE coating (pore size 0.2μm) effectively intercepts large particles, ensuring superior filtration;
The intermediate layer, composed of ultrafine glass fibers (diameter 3μm), provides profound filtration capabilities;
A sophisticated bottom nanofiber layer (specific surface area 800m²/g) adeptly adsorbs PM2.5 particles for enhanced air purity.
Advanced Intelligent Pulse Cleaning System:
Harnesses the power of 0.5-0.7MPa compressed air with a precision pulse width of 0.1 second and an adjustable interval cycle ranging from 5-30 minutes;
Enhanced by Venturi tube drainage technology, which boosts cleaning uniformity and maintains the filter cartridge's residual resistance stably between 800-1200Pa.
2. Six Major Technical Upgrade Directions
Pioneering Material Innovation:
Graphene-coated filter cartridges offer a breakthrough, reducing resistance by 30% and doubling the dust holding capacity;
The self-cleaning nanofilm ingeniously decomposes oily particles through a photocatalytic reaction.
Structural Optimization for Efficiency:
Oblique insertion installation cleverly reduces space occupancy by 40%, ensuring a maintenance channel of at least 800mm;
Ingenious modular design supports a single module processing capacity of 5000m³/h and allows seamless parallel expansion.
Revolutionary Intelligent Control System:
A combination of pressure difference sensor and AI algorithm ensures cleaning cycle prediction accuracy exceeding 90%;
State-of-the-art energy consumption monitoring platform generates real-time ISO 50001 energy audit reports.
Robust Safety Protection System:
Static elimination system features an ionization rod combined with electrostatic filter material to ensure surface potential remains under 50V;
Three-level explosion prevention includes spark detection, inert explosion suppression, and an explosion relief plate for optimal safety.
Innovative Energy-Saving Technology Integration:
An advanced waste heat recovery module efficiently utilizes 80ºC high-temperature flue gas to produce 0.5t/h steam;
Variable frequency fan adjustment adeptly reduces energy consumption by 18% when air volume fluctuates by ±15%.
3. Comprehensive Operation and Maintenance Service System:
Filter cartridge life is meticulously monitored, providing real-time feedback on the remaining life of the filter material using a β-ray thickness gauge;
Seamless cloud remote diagnosis automatically pushes fault codes to the equipment manufacturer's operation and maintenance center for swift resolution.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy spanning 14 years, our expertise lies in crafting top-tier sand casting machinery. Our specialties encompass a diverse range of production lines: green sand casting, furan resin sand casting, lost foam casting, and the innovative coated sand steel sand buried casting. Trust us for unparalleled quality and precision in casting solutions.
Contact Us
Address: Located strategically north of the G204 National Road in Poli Town, part of the flourishing West Coast New Area, Qingdao, China, our facility is positioned for optimal access and convenience.
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