Product Parameters
| Model |
Maximum Mold:mm |
Maximum sand type:Kg |
Power: Kw |
| ZZ-400 |
340×450×200 |
2×3.5 |
8 |
Detailed Photos
Product Description
The state-of-the-art ZZ-400 Horizontal Parting Double Shot Head Double Station Hot Core Box Core Shooting Machine is a groundbreaking innovation in the industry, offering a comprehensive solution for casting workshops across diverse sectors such as automotive, sewing machines, tractors, agricultural machinery, and valve production. With its exceptional ability to reduce sand core costs, improve sand core aeration, and ensure low air emissions for superior casting surfaces, this machine is a game-changer. It delivers high precision and outstanding mechanical properties, quickly earning the trust of an expanding user base. Controlled by the renowned Japanese Omron PLC, the machine features an up-blowing device, automatic turning functionality, vibration sand discharge, and more. It is specifically designed for mass production, accommodating medium-sized and complex-shaped sand cores with intricate internal cavity requirements, and employs electric heating with automatic temperature regulation for optimal performance.
Experience unparalleled automation with this versatile machine, capable of automatic, single-cycle automatic, and manual operations. Its user-friendly design ensures seamless operation, enhanced productivity, and reduced labor intensity. Enjoy smooth and quiet functioning with minimal energy consumption, making it the quintessential core shooting equipment for modern production facilities.
ZZ-400 Dual-station Hot Core Box Core Shooter: Leading the Intelligent Manufacturing Revolution for Casting Sand Cores - Offering an Industrial-grade Solution with a Staggering 200% Efficiency Improvement and a Remarkably Low Scrap Rate of Less Than 0.5%.
Precision casting of automotive engine cylinder blocks and hydraulic valve bodies often encounters significant challenges with traditional sand core forming methods, including disappointing efficiency (single-station capacity of less than 120 molds/hour), substantial dimensional fluctuations (±0.3mm), and elevated porosity defect rates (greater than 8%). The innovative ZZ-400 Horizontal Parting Double-Shooter Double-Station Hot Core Box Core Shooter, leveraging Japan's Omron PLC intelligent control and dual-station collaborative operation technology, offers a revolutionary enhancement in sand core production speed—achieving an unprecedented 400 molds/hour—and dimensional accuracy within ±0.05mm. This advancement makes it the premier choice for precision casting. Delve into this comprehensive article to explore in-depth equipment technical parameters, process adaptation solutions, and over 20 industry-specific application data, providing enterprises with a complete guide from production line planning to cost optimization.
1. Core Technology Advantages: Dual-station Collaboration and Intelligent Temperature Control System
Dual-Shooting Head Dual-Station Architecture (Adhering to ISO 8062-3 Standard):
Horizontal Parting Design:
With a station spacing of 600mm, this system supports Φ400×400mm sand core synchronous injection, ensuring quick mold switching in less than 3 seconds.
The adjustable injection pressure ranges from 0.5-0.7MPa, maintaining a sand core density uniformity deviation of under 2%.
Collaborative Operation Logic:
The PLC system orchestrates dual-station alternating injection, achieving a beat time of 9 seconds per mold and enhancing efficiency by 200% compared to single-station setups.
Outfitted with a vibration sand falling module (with amplitude adjustments between 2-5mm), it minimizes sand residue to less than 0.1g.
Intelligent Temperature Control System (Precision of ±1ºC)
Zoned Heating Technology:
Engineered for precision, the hot core box is segmented into six independently controlled zones (150-300ºC), maintaining a temperature difference of less than 5ºC to prevent sand core warping.
The electric heating tube boasts a power density of 15W/cm², with an impressive heating rate of 8ºC/min—three times faster than traditional gas heating.
Key Points of Strategic Selection of ZZ-400
Key Points for Enterprise Selection:
Mold Compatibility: Prioritize tooling systems with parting surface positioning accuracy of ±0.01mm for superior results.
Intelligence: Opt for equipment with self-learning process parameter capabilities to reduce the debugging cycle by an impressive 50%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With 14 years of unparalleled expertise, Qingdao Sanzhuji Technology Co., Ltd. has mastered the art of crafting state-of-the-art sand casting machinery. Our diverse portfolio includes the comprehensive green sand casting production line, the innovative furan resin sand casting production line, the advanced lost foam casting production line, and the precision-driven coated sand steel sand buried casting production line. Each meticulously engineered to deliver excellence and efficiency.
Contact Us
Address: Nestled in the strategic location North of G204 National Road, Poli Town, within the dynamic West Coast New Area of Qingdao, China, our facilities position us at the heart of technological innovation and manufacturing excellence.
Audited Supplier 
){kind=link}