Product Parameters
| Model |
Clear workpiece size:mm |
Shot peening capacity:Kg/min |
| Q383 |
φ600×1400 |
4×260 |
| Q384 |
φ800×1500 |
6×260 |
| Q485 |
φ900×1400 |
4×260 |
| Q4810 |
φ1000×1500 |
6×260 |
Detailed Photos
Product Description
This versatile masterpiece is engineered for the meticulous surface cleaning and strength enhancement of medium to small castings and forgings across a plethora of industries, including locomotives, motors, construction, casting, and machine tools. Particularly adept at handling an array of small-batch castings, this machine excels at cleansing multi-variety steel structural components. With precision, it eradicates traces of sand cores, stubborn sand, and oxide scales, making it ideal for slender and thin-walled parts that demand a gentle touch without collisions.
Our state-of-the-art hook-through shot blasting machine is customizable to accommodate varied workpiece sizes, ensuring a tailored solution for your specific needs. Experience a transformation in surface quality as the machine effortlessly removes rust, welding residue, impurities, and dirt, unveiling the pristine metal beneath. Achieve a flawless, uniform finish on polished and machined surfaces while simultaneously alleviating welding stress, boosting fatigue resistance, and enhancing paint adhesion.
The ultimate goal is to ensure impeccable surface quality and superior internal integrity.
When shot blasting steel surfaces, the coverage area of the shot must achieve a perfect 100% for optimal results.
This advanced system seamlessly integrates feeding, rapid transit to the front sealed chamber, variable frequency-controlled shot blasting, swift movement to the rear chamber, and automatic return to the feeding station along a predefined track.
The strategic positioning of the shot blasting chamber and devices is meticulously calculated following an intricate 3D dynamic ejection simulation.
Harness the power of automation with our PLC-controlled electrical system, ensuring precision and efficiency.
Our sophisticated hoist, separator, screw, and pulse detection devices are equipped with automatic fault detection and alert capabilities, ensuring smooth operation.
Employing a robust dual-stage dust removal system guarantees superior dust extraction, utilizing a settling chamber coupled with a pulse back-blowing bag filter.
The primary wear components are crafted using cutting-edge precision casting technology, ensuring longevity and durability.
In discrete manufacturing landscapes, like locomotives and castings, the challenge of effectively treating diverse small-batch workpieces is met with innovation. Our hook-type shot blasting machine delivers an impressive 99.8% single-pass success rate and slash energy consumption by 35%. With 360° dead-angle blasting and PLC control, it's the go-to choice for reinforcing small to medium castings and forgings weighing between 50-2000kg. This comprehensive guide delves into technical parameters, process logic, and over 20 industry applications, offering a seamless roadmap from detection to process validation.
1. Innovating Core Technology: Achieving Excellence with 3D Dynamic Simulation and Precision Shot Blasting Control
Our hook-type shot blasting machine revolutionizes surface treatment quality, thanks to its shot blasting trajectory simulation and dual-mode dust extraction system:
Smart Shot Blasting System
3D Shot Flow Field Simulation:
Leveraging ANSYS Fluent software, the shot incident angle is fine-tuned (ranging from 30° to 85°), pushing the coverage rate to an impeccable 100%.
For precision with shaft components with a slenderness ratio exceeding 8:1, a spiraling blast mode (operating at 4-8rpm) is employed, achieving a remarkable surface roughness of Ra2.5±0.3μm.
Collaborative Multi-Station Operations:
With dual hooks alternating seamlessly in under 30 seconds, processing efficiency soars to 150 pieces per shift, maximizing productivity.
Specialized Mode for Thin-Walled Parts (thickness <3mm): Shot speed is meticulously reduced to 45m/s, ensuring deformation remains <0.1mm.
Dust Removal and Purification System (aligns with GB 16297-2023 standards):
2. Advanced Secondary Dust Removal Configuration:
Achieve pre-dust removal in the settling chamber, effectively eliminating particles larger than 50μm with an impressive efficiency rate of 85%;
Utilize pulse back-blowing bag dust removal system with outstanding filtration precision of 1μm, ensuring emission concentrations remain below 5mg/m³.
3. Industry Application Scenarios and Tailored Process Adaptation Solutions
Locomotive Gearbox Strengthening Treatment Solution:
Employ a strategic blend of steel shot (S550) with wire cut shot mixed abrasive, boasting a hardness of HRC50-55;
Achieve a shot blasting intensity of 0.25mmA, significantly extending fatigue life by a factor of three, adhering to ISO 1143 standards.
Building Steel Structure Weld Cleaning Excellence:
Optimize weld slag removal with a shot speed of 75m/s, ensuring complete coverage at 100%;
Integrated dust removal system with an air volume capacity of 12000m³/h, featuring real-time dust concentration monitoring and automatic system control.
Precision Processing of Machine Tool Guide Rails:
Utilize special nylon abrasive with a Mohs hardness of 3.5 to achieve a surface roughness of Ra1.6;
Enhanced with a cutting-edge visual inspection system boasting 0.01mm accuracy to automatically assess the cleaning effect.
4. Key Considerations for Enterprise Selection:
Workpiece Adaptability: Custom-engineered special hangers designed for shaft parts exhibiting a slenderness ratio greater than 10:1;
Environmental Protection Priorities: Emphasize secondary dust removal configurations with emissions consistently under 5mg/m³;
Intelligent Solutions: Choose equipment equipped with automatic abrasive replenishment and fault diagnosis capabilities to potentially slash operation and maintenance costs by 30%;
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. is a beacon of excellence in the realm of sand casting machinery, boasting an impressive 14-year legacy. We specialize in crafting state-of-the-art machinery, including sophisticated green sand casting production lines, advanced furan resin sand casting lines, innovative lost foam casting production lines, and cutting-edge coated sand steel sand buried casting production lines. Our longstanding commitment to quality and innovation positions us as leaders in the field.
Contact Us
Address: Poised strategically at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our location ensures seamless connectivity and accessibility.
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