Product Parameters
| Model |
Efficiency of production:T/H |
Vibration Motor Model |
Motor power:Kw |
Excitation force:KN |
Motor speed:R/min |
| S563 |
2-3 |
XVM-A-30-6 |
2×2.2 |
2×30 |
980 |
| S565 |
4-6 |
XVM-A-40-6 |
2×3 |
2×40 |
980 |
| S566 |
5-7 |
XVM-A-50-6 |
2×3.7 |
2×50 |
980 |
| S568 |
7-9 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
| S5610 |
10-12 |
XVM-A-100-6 |
2×7.5 |
2×100 |
980 |
Detailed Photos
Product Description
The S56 Vibration Regeneration Machine is a pivotal player in resin sand reclamation, expertly designed for the crushing and recycling of old sand types like furan resin self-hardening and water glass sand. This versatile marvel boasts numerous functionalities, including sand dismantling (enhanced by a sand falling grid), crushing, film removal, and screening. Its compact design ensures minimal spatial footprint, while the machine's powerful vibrating motor delivers unparalleled efficiency. With a low sand crushing rate, high recycling rate, and a process that guarantees regenerated sand is both complete and smoothly rounded, the S56 stands as a testament to advanced sand reclamation technology.
In the intricate world of resin sand casting, the S56 Vibration Regenerator emerges as a cornerstone of efficiency and precision. Its ability to seamlessly regenerate old sand while maintaining superior sand quality is key to achieving precision in castings and reducing production costs. Recognized as a benchmark in furan resin self-hardening and water glass sand reclamation, it leverages sophisticated multi-stage regeneration technology enhanced by intelligent control, achieving unparalleled efficiency. This exploration will delve into the technical principles, process adaptability, and core advantages that enable foundries to recycle sand resources while minimizing costs and maximizing operational efficiency.
1. Technical principles and core design breakthroughs
Faced with challenges in regenerating resin sand (LOI 3-8%) and water glass sand (Na2O residue 0.5-1.2%), the S56 utilizes cutting-edge multi-dimensional vibration technology to transform these processes:
Fourth-order regeneration system:
Sand block crushing revolutionizes efficiency with a high-frequency vibration motor (speed at 1500r/min, force 50-200kN) driving hammers to impact sand blocks. This results in a substantial crushing efficacy between 20-80t/h, ensuring sand particle sizes remain ≤Φ20mm and keeping the sand crushing rate at a minimal <1.5%.
Thin film stripping is achieved through advanced multi-stage centrifugal friction technology. Sand particles undergo friction, effectively removing resin films with an impressive film removal rate of >98%, while the regenerated sand maintains a burning loss of ≤1.8%.
Precision screening employs a dual-layer stainless steel screen (upper layer Φ5mm/lower layer Φ0.2mm) for meticulous grading. Old sand retains a micro-powder rate of <0.5%, and AFS particle size concentration (CU value) remains ≤1.3, guaranteeing superior sand refinement.
Sand shaping entails the innovative use of an eddy current shot blasting chamber (steel shot Φ0.3mm), which provides secondary grinding to sand particles, achieving a roundness (Roundness Index) of ≥0.85 and bolstering air permeability by 40%.
Compact module design:
The S56's main machine impresses with its compact dimensions of 3.5×2×2.8m (length×width×height) and an operational area of <7m³, making it an ideal fit for production line upgrades where workshop space is at a premium.
Featuring a quick-detachable screen (replacement time <15 minutes) and a hydraulic inspection door, maintenance efficiency is boosted by a remarkable 60%.
Intelligent control system:
The vibration motor is equipped with variable frequency drive (adjustable frequency from 15-50Hz), automatically modulating amplitude in response to sand volume fluctuations with a precision of ±5%.
An online particle size analyzer ensures the real-time quality monitoring of regenerated sand, dynamically adjusting the shot blasting intensity and screening angle to guarantee consistent sand quality.
2. Comparison of core advantages and economic benefits
Breaking new ground in sand regeneration, the S56 outshines traditional mechanical equipment by incorporating energy-optimized processes and innovative material use:
Energy saving and consumption reduction:
Thanks to its permanent magnet synchronous vibration motor combined with an energy feedback system, the power consumption per ton of sand regeneration is capped at ≤1.8kW·h, delivering a significant 35% energy saving compared to its peers.
Its enclosed dust removal design, boasting an air volume of 5000m³/h, limits dust emission concentration to <5mg/m³, slashing environmental management costs by an impressive 70%.
Quality and benefits:
Unlock exceptional efficiency with our cutting-edge technology, where the reuse rate of recycled sand soars beyond an impressive 92%. Witness a remarkable reduction of 60% in the amount of new sand required, leading to substantial annual savings of over 2 million yuan, all based on a robust production capacity of 10,000 tons.
Experience superior quality in casting surfaces as the surface roughness is meticulously refined from Ra12.5μm to an outstanding Ra6.3μm. Achieve a near-perfect finish with a porosity defect rate that remains below a minimal 0.5%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Steeped in innovation and excellence, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of the sand casting machinery industry for 14 years. We specialize in producing a comprehensive range of sand casting machinery, including cutting-edge green sand casting production lines, advanced furan resin sand casting production lines, innovative lost foam casting production lines, and sophisticated coated sand steel sand buried casting production lines.
Contact Us
Address: Nestled amidst the industrious backdrop of Qingdao, our factory can be found to the North of the G204 National Road, in the vibrant Poli Town, West Coast New Area, Qingdao, China.
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