Product Parameters
| Model |
Tank height:mm |
Tank Diameter:mm |
Tank capacity:m³ |
| MD-420P |
1100 |
420 |
0.1 |
| MD-520P |
1200 |
520 |
0.2 |
| MD-620P |
1400 |
620 |
0.3 |
| MD-720P |
1500 |
720 |
0.4 |
| MD-820P |
1600 |
820 |
0.6 |
| MD-920P |
2100 |
920 |
1.0 |
Detailed Photos
Product Description
Enhance Your Production with Our Advanced Blast Rooms: Primarily designed for the treatment of large-scale or high-value components, our state-of-the-art blast rooms offer an unparalleled solution. Featuring nozzle manipulators, these rooms deliver automatic and precise surface treatment, while manual blasting capabilities ensure every intricate detail is covered. This dual approach not only maintains flexibility but also significantly reduces operator requirements.
Safety First During Operations: Our blast rooms prioritize operator safety by keeping operators indoors during the process, equipped with protective clothing and helmets. These not only shield against abrasive impacts but also feature an integrated ventilation system providing a steady stream of fresh air, ensuring a safe and comfortable working environment.
Revolutionizing High-End Manufacturing: In sectors like aerospace and rail transit, addressing the complex challenges of large component surface treatments has never been more efficient. Our intelligent sandblasting room system boasts a remarkable 300% increase in processing efficiency and a 40% reduction in abrasive usage, thanks to the synergy between advanced six-axis robotic arms and manual finishing. Dive into an in-depth analysis of our innovative technological framework, our comprehensive safety systems, and over 20 industry-specific applications. We offer a holistic lifecycle service from process design through to equipment integration and personnel training.
Technical Breakthroughs in Surface Treatment: Embrace a new era of human-machine collaboration, redefining surface treatment standards. Our innovative approach seamlessly merges precision and efficiency.
Achieving Optimal Efficiency and Quality: The sandblasting room system expertly balances quality with efficiency, utilizing cutting-edge intelligent path planning and a versatile dual-mode operation system:
1. Automated Sandblasting Unit
Six-Axis Robotic Arm Configuration:
Boasting a repeat positioning accuracy of ±0.05mm, our technology is ideal for complex surfaces with curvature radii over 5mm.
Equipped with a precision pressure feedback spray gun (operating between 0.6-0.8MPa), it allows real-time abrasive flow adjustments with an accuracy of ±3%.
Intelligent Trajectory Planning:
With cutting-edge 3D scanning modeling (accuracy 0.1mm), our system generates sandblasting paths that deliver a coverage rate exceeding 99.5%.
For deep cavity sections, the 45° incident angle combined with a spiral propulsion approach dramatically enhances processing efficiency.
Manual Finishing Operation Area:
Manual Expertise for Complex Finishes: Our system allows for manual intervention in robot blind spots and intricate corners, like bolt holes with apertures smaller than 10mm.
Ensuring Safety with Human-Machine Collaboration Protocols:
An advanced electronic fence (detection accuracy 5mm) safeguards operations, ensuring the robotic arm decelerates to 15% speed within a 1m range.
Rapid Response Safety Mechanisms: Our system boasts an emergency braking response time of less than 0.3 seconds, adhering to the EN ISO 13855 standard.
Core Modules and Comprehensive Safety Systems
Reliable Abrasive Circulation System: Ensuring compliance with OSHA 1910.94 standards, our system guarantees exceptional quality and safety.
2. Three-Level Recovery Device:
First-Level Cyclone Separation: Achieving an 85% recovery rate for particles larger than 150μm.
Second-Level Magnetic Separation: Boasts an iron-based abrasive recovery rate of 98%.
Third-Level Vibration Screening: Ensures precision with an accuracy of ±20μm.
Superior Abrasive Mixing Ratio Control:
Automatic adjustments to new material inputs (proportional error <3%) guarantee consistent surface quality.
3. Comprehensive Personnel Protection System:
A-Level Protective Equipment:
EN 12941 Certified Helmets: Our positive pressure air supply helmets provide ≥170L/min of air, ensuring comfort and safety.
Durable Protective Clothing: With a wear resistance level 5 EN ISO 13982-1 certification, our full-body protective clothing offers unmatched protection.
State-of-the-Art Environmental Monitoring System:
Precision Real-Time Monitoring: Utilizing laser scattering principles, our system delivers an accuracy of ±0.1mg/m³ in dust concentration monitoring.
Emergency Protocols for Oxygen Levels: An interlock system triggers emergency oxygen supply if levels fall below 19.5%.
4. Dust removal and purification unit:
Discover unparalleled cleanliness with our Cartridge Dust Collector, boasting a remarkable filtration efficiency of 99.99%, ensuring emissions remain impressively low at less than 1mg/m³.
Experience innovation with our Intelligent Dust Cleaning Mode. By initiating a pulse backwash when pressure differences exceed 1500Pa, we've managed to slash energy consumption by an impressive 30%.
5. Six major technical upgrade directions
Digital twin system:
Revolutionize your operations with our state-of-the-art Real-time Mapping of the sandblasting room's functionality, enhancing predictive maintenance accuracy to over 85%.
Our next-gen Process Parameters are securely stored in the cloud, enabling seamless one-click access to historical solutions for optimized workflows.
Green energy-saving technology:
Our cutting-edge Waste Abrasive Regeneration Device elevates the lifecycle of ceramic sand from 15 to an astounding 30 cycles.
Harness the power of our Heat Recovery Module, utilizing 80ºC exhaust gas to preheat new abrasives, achieving a remarkable 12% energy saving.
AI visual inspection:
Our high-precision camera, with a stunning 5μm resolution, automatically assesses cleanliness in accordance with SSPC-VIS 1 standards.
Revolutionize efficiency with automatic defect position marking, boosting manual finishing productivity by an impressive 40%.
Modular design:
Our Quick-install Room, with splicing errors under 2mm, drastically reduces construction time from 90 days to merely 30.
Expand effortlessly with our system's Expandable Processing Capacity, supporting parallel expansion with a single module capacity ranging from 50-200m³.
Special abrasive development:
Our Nano-coated Abrasive innovation boosts hardness by 30% and doubles its lifespan, setting a new standard in durability.
Embrace sustainability with our Degradable Plant-based Abrasive, tailored for the environmentally conscious treatment of food machinery.
Remote operation and maintenance center:
With 5G transmission, our operation data and fault diagnosis achieve response times under 15 minutes, setting a new benchmark in rapid service.
Utilize AR Glasses to expertly guide on-site maintenance, minimizing downtime and enhancing operational efficiency.
6. Enterprises need to focus on the following when selecting models:
Process matching: Match abrasive types precisely to component sizes (aim for a recommended maximum processing size of at least 80% of room specifications) and material hardness for optimal results.
Safety certification: Prioritize equipment with ANSI B11.27-2022 certification, ensuring state-of-the-art human-machine collaboration safety standards.
Energy efficiency level: Ensure the dust removal system complies with the ultra-low emission standards set by GB 16297-2023 for optimal environmental responsibility.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an impressive legacy of 14 years, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of innovation in the realm of sand casting machinery. Our specialization encompasses a broad spectrum of advanced production lines, including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. As pioneers in this field, we continue to set benchmarks in quality and efficiency.
Contact Us
Address: Strategically located at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility is poised to serve the needs of our esteemed clientele with ease and accessibility.
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