Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Introducing our cutting-edge vibrating conveyor, a true cornerstone in the casting industry. This exceptional piece of equipment adeptly manages critical tasks such as vibration sand transfer, precision vibration screening, and consistent vibration feeding. Designed with durability and ease of maintenance in mind, it promises unwavering productivity for your foundry operations, ensuring seamless integration and maximum uptime.
In the rapidly evolving foundry sector, the endurance and performance of your sand treatment system are integral to achieving exceptional casting quality and reducing production expenses. At the heart of this revolution is our innovative vibrating conveyor, transforming modern foundry facilities with its advanced capabilities in vibrating sand transport, accurate screening, and precise feeding. Embark with us on a journey to uncover the game-changing influence of vibrating conveyors, as we delve into their pivotal role in enhancing cost-efficiency, optimizing performance, and leading an eco-friendly transformation. Uncover the technical foundations of this shift, industry’s adaptable methods, and how strategic maintenance paired with intelligent enhancements can herald a new dawn of foundry supremacy.
1. Technical principles and adaptability to casting scenarios
Our vibrating conveyor harnesses the impressive capability of high-frequency, micro-amplitude vibrations, driven by an electromagnetic exciter to create a controlled parabolic motion. Operating seamlessly at frequencies between 50-60Hz with a finely tuned amplitude of 0.5-3mm, it ensures flawless, continuous transport and precision sorting of sand materials. Highlighted benefits include:
Three-dimensional dynamic screening: Engineered for optimal performance with foundry sand ranging from 0.15-1.2mm particle size, our conveyor adeptly modifies vibration frequency and slope to perform concurrent conveyance, screening, and impurity separation with an outstanding efficiency rate of over 99.5%. Superseding traditional belt conveyor and drum screen systems, it significantly reduces equipment footprint by an impressive 40%.
High temperature resistant design: Crafted using 16Mn steel plate welded troughs (withstand up to 400ºC) and strengthened by ceramic linings (endure up to 1200ºC), our apparatus is meticulously built to handle blistering red sand temperatures between 300-600ºC from the sand-falling station, expertly preventing sealing failures due to thermal distortion.
Intelligent control system: Our VRV controller dynamically modulates amplitude in response to varying sand volumes (precision ±5%), guaranteeing uniform feeding consistency (flow error <3%). This groundbreaking innovation effectively resolves the 'pulse sand supply' issue prevalent in conventional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor expertly integrates all five fundamental stages of foundry sand processing: sand mixing, molding, pouring, and sand regeneration, driving unparalleled efficiency and superior quality throughout the operation.
Vibrating sand conveying:
Old sand recovery: Waste sand from the sand-falling station is meticulously directed to the regeneration system via a sealed trough (dust concentration <5mg/m³), dramatically reducing energy consumption by a remarkable 60% compared to traditional conveyors.
New sand supply: Employing a gravity gate valve, our system meticulously coordinates precise, synchronized feeding from multiple sand storages, perfectly aligning with the molding sand mix requirements of various alloy materials such as cast iron, cast steel, and aluminum alloy.
Vibration screening:
Our dual-layer screen configuration (top layer 10 mesh for larger impurity removal, bottom layer 40 mesh for precise sand particle sorting) ensures regenerated sand boasts a mud content of less than 0.8%, exceeding the GB/T 9442-2018 standard with distinction.
Magnetic sorting module: Equipped with an embedded NdFeB permanent magnet featuring a magnetic induction intensity of ≥1200Gs, our module achieves an exceptional ferromagnetic impurity removal rate surpassing 98% in molding sand.
Vibration feeding:
Quantitative feeding: Utilizing PID closed-loop control, our system guarantees precise sand supply accuracy of ±1kg for sand shooting machines, effectively eradicating casting burr defects caused by uneven compactness.
Multi-station Collaboration: Experience unparalleled efficiency with our distributed vibration units, meticulously synchronized to streamline feeding operations across the molding line, sand core machine, and paint sprayer. Achieving a precision beat matching error of less than 0.5 seconds, our system ensures flawless integration and coordination for optimal performance.
3. Reliability Design and Full Life Cycle Maintenance Strategy: Embrace the peace of mind that comes with our comprehensive reliability design, complemented by a full life cycle maintenance strategy. This ensures your operations remain smooth, efficient, and uninterrupted, guaranteeing a product lifecycle optimized for longevity and dependability.
Designed to withstand the demanding high dust and high load environments of foundry workshops, our state-of-the-art vibrating conveyor boasts an exceptional equipment availability rate of 99.2%. This remarkable achievement is enabled by our robust modular design and pioneering predictive maintenance technology, ensuring peak performance at all times.
Wear-resistant Reinforcement: Experience unmatched durability with our advanced wear-resistant solutions.
Our trough is innovatively lined with ultra-high molecular weight polyethylene, delivering an astounding wear resistance index of ≥ 120. This groundbreaking development provides durability five times greater than traditional steel plates, drastically reducing annual maintenance costs by an impressive 70%, setting a new standard in longevity and cost-efficiency.
Experience the pinnacle of reliability with our exciter, crafted with cutting-edge carburized gears and a sophisticated grease lubrication system. This innovation allows for a remarkable 10,000 hours of maintenance-free operation, offering a new level of dependability and assurance for your operations.
Effortless Maintenance Technology: Simplify your maintenance processes with our revolutionary solutions.
Our pioneering articulated trough design redefines efficiency, making single-side cover maintenance a breeze with screen replacements achievable in under 30 minutes, significantly enhancing operational productivity and reducing downtime.
The refined standardized module design, featuring essential components like the drive unit and shock-absorbing spring, empowers rapid and effortless replacement of faulty parts within an incredible 15 minutes, ensuring minimal disruption to your operations.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. proudly stands as a beacon of excellence, specializing in the creation of top-tier sand casting machinery. Our comprehensive array of products includes: cutting-edge green sand casting production lines, innovative furan resin sand casting production lines, sophisticated lost foam casting production lines, and expertly engineered coated sand steel sand buried casting production lines.
Contact Us
Address: Gracefully positioned at the North of G204 National Road, located in Poli Town within the vibrant West Coast New Area of Qingdao, China, our location offers strategic advantages for both domestic and international logistics, ensuring seamless connectivity and accessibility.
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