Product Parameters
| Model |
Clear workpiece size:mm |
Hook load:Kg |
Dust removal air volume:m³/H |
Motor power:Kw |
| Q376 |
600×1200 |
500 |
5000 |
19 |
| Q378 |
800×1500 |
1000 |
8000 |
32.5 |
| Q3710 |
900×1600 |
1000 |
9000 |
36.55 |
| Q3720 |
1400×2300 |
2000 |
15000 |
61.27 |
| Q3730 |
1600×2300 |
3000 |
15000 |
64.4 |
| Q3750 |
1800×2500 |
5000 |
18000 |
78.4 |
| Q3780 |
2000×3000 |
8000 |
20000 |
81.5 |
Detailed Photos
Product Description
Our Q37 type shot blasting machine is a premier hook-type shot blasting equipment, distinguished by its advanced features.
Engineered with a superior cantilever or direct link centrifugal blast machine, boasting an impressive blast volume and unmatched blast speed, this equipment optimizes cleaning efficiency and delivers exceptional cleaning quality every time.
During operation, a robust hook securely lifts the workpiece into the blast chamber. Once sealed, our state-of-the-art dust removal system activates, alongside the separator, hoist, screw conveyor, and the meticulously designed shot blasting machine. As cleaning commences, the workpiece transitions seamlessly back and forth, simultaneously rotating to ensure even the most hidden corners are thoroughly cleaned. Post-cleansing, the workpiece is elegantly lifted from the chamber for unloading, ready for the next batch.
With all blast machine schematics meticulously crafted via computer-aided design (CAD), this ensures optimal selection and arrangement, enhancing projectile utilization and boosting labor productivity. The cleaning room features resilient wear-resistant steel plate protection, and our cutting-edge bag dust removal system is complemented by an intuitive manual and automatic electric control system, safeguarding cleaning efficacy while minimizing chamber wear.
Foundation-free design. This innovation eliminates the need for a pit, significantly reducing construction time and costs. It also addresses the common issue of shot sand rust and caking in elevators due to water interference, particularly beneficial for our southern China clientele.
This versatile series offers both single and dual hook options. The dual hook model features a Y-type track, allowing simultaneous shot blasting and loading/unloading operations. With independent travel tracks for each hook, there's no need for track alteration during use.
Hook-type Shot Blasting Machine: The ultimate expert in the surface treatment of castings and forgings, delivering 100% coverage and industry-standard solutions for intelligent dust removal.
In industries like casting and forging, handling diverse and small-batch workpieces poses challenges with cleaning dead corners and efficiency. Our hook-type shot blasting machine offers a breakthrough with a 99.8% first-pass rate and a 35% reduction in energy consumption through 360° dead-angle shot blasting and a smart projectile recovery system. It stands as the preferred choice for enhancing and cleaning small to medium castings and forgings (weighing 50-2000kg). This article delves into technical specs, process logic, and over 20 industry application insights, guiding enterprises from workpiece detection to process optimization.
1. Core technology breakthrough: Unparalleled 3D dynamic simulation and precision shot blasting control.
The hook-type shot blasting machine elevates surface treatment quality through cutting-edge shot blasting trajectory simulation and an innovative dual-mode dust removal system:
Intelligent shot blasting system (conforming to ISO 11124-3 standards):
3D shot flow field simulation provides:
Utilizing ANSYS Fluent software to simulate adjustable shot incident angles (30-85°), achieving comprehensive 100% coverage.
For shaft components with a slenderness ratio exceeding 8:1, a spiral blasting mode is employed (speed 4-8rpm) to attain a surface roughness of Ra2.5±0.3μm.
Multi-station collaborative operation ensures:
Dual hooks alternately transition in and out (switching in under 30 seconds) to achieve a processing efficiency of 150 pieces per shift.
For thin-walled parts (thickness <3mm), the shot speed is carefully reduced to 45m/s to prevent deformation, maintaining it under 0.1mm.
2. Dust removal and purification system (adhering to GB 16297-2023 standards):
Equipped with a robust second-stage dust removal system:
Initial dust removal occurs in the settling chamber, efficiently eliminating particles > 50μm with an 85% success rate.
Advanced Pulse Back-Blowing Bag Dust Removal: Experience unparalleled air purity with our state-of-the-art filtration system, boasting an impressive filtration accuracy of 1μm and an emission concentration of less than 5mg/m³. This ensures a clean, healthy environment while maintaining optimal performance.
In-Depth Economic Analysis of Typical Projects: Explore our comprehensive economic account tailored for motor housing cleaning cases. Witness significant cost-efficiency improvements and operational excellence with our custom solutions.
3. Industry Application Scenarios and Process Adaptation Solutions: Discover a myriad of industry-specific applications and adaptable process solutions designed to seamlessly integrate into your operations, optimizing productivity and enhancing performance across sectors.
Locomotive Gearbox Strengthening Treatment: Strengthen and fortify your locomotive gearboxes with our cutting-edge treatment processes, engineered to enhance durability and extend the operational lifespan.
Utilizing a Mixed Abrasive Approach: Employ a strategic combination of steel shot (S550) and steel wire cut shot, possessing a hardness range of HRC50-55, to achieve superior surface treatment results.
Elevated Shot Blasting Intensity: Achieve remarkable improvements in fatigue life—up to three times, as per ISO 1143 standards—with a precisely calibrated shot blasting intensity of 0.25mmA.
Building Steel Structure Weld Cleaning: Ensure pristine cleanliness of steel structures with our specialized weld cleaning solutions, designed for efficiency and thoroughness.
Efficient Weld Slag Removal Mode: Harness the power of a shot speed of 75m/s and 100% coverage to effectively eliminate weld slag, ensuring pristine and polished surfaces.
High-Performance Dust Removal System: Featuring an air volume capacity of 12000m³/h, our dust management system offers real-time dust concentration monitoring and automated start-stop linkage, ensuring optimal operational efficiency.
Precision Processing of Machine Tool Guide Rails: Deliver unparalleled precision processing to your machine tool guide rails with our specialized solutions, ensuring top-tier surface quality.
Innovative Special Nylon Abrasive: Achieve an exceptional surface roughness of Ra1.6 using our special nylon abrasive with a Mohs hardness of 3.5, perfect for precision applications.
Cutting-Edge Visual Inspection System: Our system, with an accuracy of 0.01mm, automatically evaluates the cleaning effect, ensuring consistent quality and effectiveness in every operation.
4. Enterprise Selection Needs Focus on Evaluation: Prioritize your enterprise's selection criteria with a focus on comprehensive evaluation to ensure alignment with your operational goals.
Adaptability for Diverse Workpieces: Our solutions are specially designed for shaft parts with a slenderness ratio exceeding 10:1, necessitating the use of customized special hangers for optimal results.
Commitment to Environmental Protection: Opt for our secondary dust removal configuration, which guarantees dust emission levels below 5mg/m³, promoting sustainable and eco-friendly operations.
Elevate Intelligence Level: Embrace automation with equipment featuring functions like automatic abrasive replenishment and fault diagnosis, reducing operation and maintenance costs by a notable 30%.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious track record spanning 14 years, Qingdao Sanzhuji Technology Co., Ltd. has mastered the art of producing superior sand casting machinery. Our expansive range includes the innovative green sand casting production line, cutting-edge furan resin sand casting production line, advanced lost foam casting production line, and the state-of-the-art coated sand steel sand buried casting production line. Each of these products reflects our dedication to precision engineering and manufacturing excellence.
Contact Us
Address: Nestled in the strategic location North of G204 National Road, within the vibrant Poli Town of West Coast New Area, Qingdao, China, our facility stands as a beacon of innovation and quality.
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