Product Parameters
| Model |
Number of cartridges |
Filter area:m² |
Filtering air velocity:m/min |
Processing air volume:m³/H |
Filtration efficiency |
| >HK-24 |
24 |
300 |
0.8-1.2 |
12400-25600 |
99.9% |
| >HK-36 |
36 |
450 |
0.8-1.2 |
21600-32400 |
99.9% |
| >HK-48 |
48 |
600 |
0.8-1.2 |
28800-43200 |
99.9% |
| >HK-66 |
66 |
825 |
0.8-1.2 |
39600-59400 |
99.9% |
Detailed Photos
Product Description
Our state-of-the-art cartridge dust collector stands as a paragon in the realm of suspended dust and particle management. Whether employed for air pollution control or seamlessly integrated into your production process, it assures robust and continuous online dust collection. Its impressive features include unwavering operational stability, a hefty processing air volume, a sleek compact design, and user-friendly maintenance. This powerhouse is an ideal choice across diverse sectors such as metallurgy, machinery, casting, and chemicals, ensuring dust emission concentrations comfortably range between 20~80mg/m³.
Cartridge dust collector structure:
Architecturally, the cartridge dust collector is ingeniously crafted with a series of critical components: an inlet duct, exhaust duct, a sturdy box, ash hopper, advanced ash cleaning apparatus, flow guide device, airflow diversion distribution plate, robust cartridge, and sophisticated electric control device. Its design closely mirrors that of an air box pulse bag dust collection system, enabling superior functionality.
Performance characteristics:
1. Boasting a compact design, this system assures hassle-free maintenance and significantly extends its service life, often surpassing two years.
2. Its filter cartridges, crafted from polyester fiber, feature an ultra-thin layer of sub-micron fibers. These fibers form a dense matrix, effectively capturing most sub-micron dust particles on the filter media's surface, ensuring exceptional filtration.
3. Versatile and adaptable, this collector can be customized with different filter media to match diverse dust characteristics, offering a tailored dust management solution for various applications.
4. Our tilted cartridge dust collector is a hallmark of innovation with its advanced sink-flow layout and cartridge tilting structure. The dust cleaning process, orchestrated by a pulse controller, ensures impeccable synchronous dust cleaning during its operation.
5. Delivering a purification efficiency that exceeds 99.9% for sub-micron dust particles, the equipment operates with low resistance, culminating in significant energy savings for your dust removal system.
6. Ingeniously designed, the dust gas inlet incorporates a dust baffle plate that not only cushions and resists wear but also shields the filter cartridge from high-speed impacts, thereby extending its lifespan.
Working principle of cartridge dust collector:
As dusty gas navigates into the collector, the sudden expansion of the airflow section and distribution plate prompts coarse particles to settle, harnessing dynamic and inertial forces. Meanwhile, finer dust particles seamlessly progress into the dust filter chamber, adhering to the filter media's surface through Brownian diffusion and sieving. The resulting purified air then transitions into the clean air chamber, finally being expelled via the exhaust pipe with the aid of a fan.
The resistance of the cartridge dust collector naturally intensifies as the dust layer on the filter media thickens. Upon reaching a specific resistance threshold, the cleaning cycle initiates. A PLC program orchestrates the pulse valve's operations: closing the chamber lift valve to cease airflow, opening the electromagnetic pulse valve to release compressed air, causing cartridge deformation and vibration to dislodge dust. After cleaning, the valve resets, and filtration resumes. This automated process cycles through each chamber, ensuring efficient and comprehensive dust management. The dislodged dust collects in the hopper, ready for discharge.
With its unparalleled capability to capture ultrafine particles as small as 0.3μm and maintain an ultra-low emission concentration of 1.5g/m³, our cartridge dust collector is revolutionizing the dust removal landscape, steadily outpacing traditional bag systems. This comprehensive article delves into its technical advancements, selection formulae, and showcases over 20 industry applications, offering businesses a holistic solution from dust detection to system design and energy-saving certification.
1. Technological breakthrough and operation logic: synergistic effect of nanofiber and pulse cleaning
Elevate your industrial air quality with our cartridge dust collector, showcasing groundbreaking performance enhancements. This marvel is equipped with a gradient structure filter material and an intelligent cleaning system, setting new standards in dust collection efficacy:
Ingenious Core Filter Layer Design
Advanced Five-Layer Composite Structure:
A state-of-the-art PTFE coating on the surface, with a pore size of just 0.2μm, effectively intercepts large particles with unmatched efficiency;
The middle layer features ultrafine glass fibers with a diameter of 3μm, ensuring deep and thorough filtration;
At the foundation, the bottom nanofiber layer boasts a specific surface area of 800m²/g, adeptly adsorbing PM2.5 particles.
Revolutionary Intelligent Pulse Cleaning System:
Harness 0.5-0.7MPa compressed air with precision, administering a pulse width of 0.1 seconds. Enjoy the flexibility of an adjustable interval cycle ranging from 5 to 30 minutes;
Venturi tube drainage technology enhances cleaning uniformity, maintaining filter cartridge resistance consistently stable between 800-1200Pa.
2. Pioneering Six Major Technical Upgrade Directions
Breakthrough Material Innovation:
Our graphene-coated filter cartridge impressively reduces resistance by 30%, while doubling its dust holding capacity;
The self-cleaning nanofilm ingeniously decomposes oily particles through an advanced photocatalytic reaction.
Sophisticated Structural Optimization:
Employs oblique insertion installation, dramatically reducing space occupancy by 40%, with a maintenance channel of at least 800mm;
Enjoy the benefits of our modular design: each single module handles 5000m³/h and supports seamless parallel expansion.
Cutting-Edge Intelligent Control System:
Incorporates a pressure difference sensor paired with an AI algorithm, delivering prediction cleaning cycle accuracy surpassing 90%;
Utilize the energy consumption monitoring platform for real-time generation of comprehensive ISO 50001 energy audit reports.
Enhanced Safety Protection System:
Features a static elimination system combining an ionization rod with electrostatic filter material to ensure surface potential remains below 50V;
Our triple-layered explosion prevention and control system integrates spark detection, inert explosion suppression, and explosion relief plate design to ensure maximum safety.
Integrated Energy-Saving Technology:
The waste heat recovery module efficiently converts 80ºC high-temperature flue gas into 0.5t/h steam;
Variable frequency fan adjustment ensures energy efficiency, reducing consumption by 18% when air volume fluctuates by ±15%.
3. Comprehensive Operation and Maintenance Service System:
Monitor the life of filter cartridges in real-time, with the β-ray thickness gauge providing constant feedback on the remaining life of filter materials;
Experience the convenience of cloud remote diagnosis, with fault codes automatically sent to the equipment manufacturer's operation and maintenance center for quick resolution.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated expertise, Qingdao Sanzhuji Technology Co., Ltd. has firmly established itself as a leader in the realm of sand casting machinery production. Our specialization includes comprehensive solutions such as green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Our commitment to innovation and quality ensures excellence in every piece of equipment we craft.
Contact Us
Address: Nestled in the industrious heart of Poli Town, North of G204 National Road, West Coast New Area, Qingdao, China, our facility is strategically located to facilitate seamless operations and connectivity.
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