Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Our Vibrating Conveyor is an essential powerhouse in the casting process, expertly managing vibration sand transfer, screening, and feeding with remarkable precision. Engineered for reliable performance and ease of maintenance, this versatile equipment elevates your casting operations to new heights.
In the dynamic foundry industry, the stability and efficiency of the sand treatment system are pivotal, directly influencing the quality and cost-effectiveness of castings. As a cornerstone in sand treatment, our vibrating conveyor revolutionizes modern foundry workshops with its exceptional capabilities in vibrating sand conveyance, precise screening, and efficient feeding. This comprehensive analysis delves into the pivotal role our vibrating conveyor plays in empowering foundry companies to achieve cost reduction, enhanced efficiency, and a green transformation, exploring technical principles, industry adaptability, maintenance management, and cutting-edge intelligent upgrades.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibrations (frequency 50-60Hz, amplitude 0.5-3mm) generated by an advanced electromagnetic exciter, our vibrating conveyor orchestrates a directional parabolic motion to ensure continuous, precise sorting and movement of sand materials. Its standout features include:
Three-dimensional dynamic screening: Tailored for foundry sand (particle size 0.15-1.2mm), it skillfully adjusts vibration frequency and inclination to execute simultaneous conveying, screening, and impurity removal (iron bean separation efficiency > 99.5%). This innovation replaces traditional belt conveyor + drum screen setups, enabling a 40% reduction in equipment footprint.
High temperature resistant design: Constructed with 16Mn steel plate welded trough (temperature resistant up to 400ºC) and ceramic lining (temperature resistant up to 1200ºC), our conveyor seamlessly transports high-temperature red sand (300-600ºC) from the sand-falling station, mitigating risks of sealing failure due to thermal deformation.
Intelligent control system: Featuring an integrated VRV controller, the system dynamically adjusts amplitude in response to sand volume fluctuations (accuracy ±5%), ensuring feed uniformity (flow error <3%) and eliminating the 'pulse sand supply' issue associated with traditional pneumatic systems.
2. Full process solution for casting sand processing
Our vibrating conveyor seamlessly integrates into the five crucial stages of sand processing in foundry workshops: sand mixing, molding, pouring, and sand regeneration:
Vibrating sand conveying:
Old sand recovery: Efficiently transporting waste sand from the sand-falling station to the regeneration system, our closed trough system (dust concentration <5mg/m³) achieves a 60% reduction in energy consumption compared to conventional scale conveyors.
New sand supply: Utilizing a gravity gate valve, our conveyor allows for synchronized feeding of multiple sand storages, accommodating the diverse molding sand ratios required for different alloy materials (cast iron/cast steel/aluminum alloy).
Vibration screening:
Our innovative double-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting) ensures regenerated sand mud content remains <0.8%, surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Equipped with an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), our module efficiently eliminates ferromagnetic impurities from molding sand (removal rate >98%).
Vibration feeding:
Quantitative feeding: Through precision PID closed-loop control, our system guarantees sand supply accuracy for sand shooting machines to ±1kg, effectively resolving burr defects from uneven casting compactness.
Multi-station collaboration: Our distributed vibration units facilitate synchronized feeding across molding lines, sand core machines, and paint sprayers, achieving unmatched beat matching accuracy with an error margin <0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
Designed to thrive in the demanding conditions of high dust and heavy loads found in foundry workshops, our vibrating conveyor boasts an impressive 99.2% equipment availability, courtesy of its modular design and predictive maintenance technology:
Wear-resistant reinforcement:
Experience premium durability with our advanced trough design, featuring an ultra-high molecular weight polyethylene lining. Its superior wear resistance index (≥ 120) promises longevity by outlasting ordinary steel plates fivefold, while slashing annual maintenance costs by a remarkable 70%.
Revolutionize your operations with our exciter's cutting-edge carburized gears and grease lubrication system, engineered for an astonishing 10,000 hours of flawless, maintenance-free performance.
State-of-the-Art Quick Maintenance Technology:
Our innovative articulated trough structure facilitates effortless single-side cover maintenance, allowing you to replace the screen in an impressively swift time frame of under 30 minutes.
Benefit from our meticulously designed standardized module system, including components like the drive unit and shock-absorbing spring, which enable the rapid replacement of faulty parts in just 15 minutes.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. is a distinguished leader in the specialized production of advanced sand casting machinery. With a rich history spanning 14 years since its inception, we proudly offer a comprehensive array of cutting-edge solutions. Our expertise encompasses the meticulous manufacture of green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. Trust us to deliver unparalleled quality and innovation in every product.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
Audited Supplier 
){kind=link}