| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
| Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
| Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
| Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
| Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
| Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
| Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
| Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The Jolt Squeeze Moulding Machine, also known as the jolt squeeze molding machine or sometimes referred to as a compaction table, is an economically savvy solution for both manual and semi-automatic green sand casting production. This machine emerges as a paramount choice for those seeking efficiency and cost-effectiveness in their molding processes.
This state-of-the-art machine boasts an optimized structure with a robust square box basket design, significantly enhancing its rigidity. Employing a revolutionary micro-seismic compaction molding process, it remarkably amplifies compaction strength, ensuring the sand box hardness exceeds HB90, while elevating surface roughness by one grade to consistently deliver superior product quality. Equipped with a shock-absorbing buffer spring, it minimizes the impact on the base. The machine's mold mechanism, featuring air cylinders, cranks, connecting rods, and synchronous shafts, achieves seamless ejection synchrony. Its control system, utilizing pneumatic components, ensures comprehensive functionality with effortless operation and easy maintenance. Ease of use, coupled with the ability to monitor sand mold conditions, humanizes the operation, significantly boosting productivity.
The machine's micro-seismic compaction molding design sets new standards with its square box basket structure, fortifying the rigidity. By adopting this innovative process, compaction strength soars, guaranteeing sand box hardness surpasses HB85. Surface roughness also sees enhancement, upholding exceptional product quality. Air cushion micro shock technology mitigates any foundational impact. The south ejection mechanism, using cylinders, cranks, connecting rods, and synchronous shafts, facilitates flawless ejection. The pneumatic component-driven control system delivers seamless functionality, simplifying operation and maintenance. This user-friendly machine allows for real-time sand mold visualization, streamlining procedures and elevating productivity.
Even amidst advanced molding machines in the realm of green sand casting, the Jolt Squeeze Moulding Machine holds its ground for its distinct advantages:
1. Cost Efficiency: A budget-friendly molding machine for green sand casting, the Jolt Squeeze Molding Machine serves both manual and semi-automatic casting lines. Its cost is merely 1/10th that of a flaskless molding machine, ensuring significant savings.
2. Accommodates Larger Molds: For mold sizes exceeding 700x600mm and heights over 250mm, the jolt and squeeze machine is ideal.
3. Unmatched Uniformity and Sturdiness: Achieve consistent and robust molds thanks to high-frequency, low-amplitude jolting combined with dynamic squeeze force.
4. Maintenance and User-Friendly Design: Features include a durable heavy-duty lifting cylinder, reliable pneumatic components, and a user-friendly panel-mounted push button, making it both operator and maintenance-friendly.
The Jolt-Squeezing Moulding Machines are intricately designed, comprising a body, working table, mold initiation mechanism, shock compacting mechanism, swivel arm pressing head part, and a sophisticated pneumatic piping system.
1. The machine's core is a robust hollow frame, with its upper part supporting the arm pressure head. During compaction, the arm secures the body, allowing the body to absorb the pressure force. Thoughtfully bolted, the body and shock mechanism function as one. The arm pressure head, affixed to a swivel arm, is adjustable via a screw elevator, aligning with sand box height for optimal performance.
2. The working table, crafted from ductile iron, is meticulously cast and shaped, perfectly accommodating various sand box sizes.
3. Precision in movement is achieved through the rotating arm, controlled via a hand-pull valve that governs the piston of the cylinder, facilitating seamless positive arm and rotating arm mobility.
4. The mold starting structure is a collaborative assembly of two mold starting cylinders, connecting rods, balance shaft, mold starting table, and mold starting rods. When activated, this system orchestrates the rise of the four top rods, lifting the sand box and initializing the mold in perfect harmony.
5. Shock Compaction Structure: Experience unparalleled innovation with our spring-based micro-vibration pneumatic compaction structure. This groundbreaking design enhances vibration with compaction shock, ensuring superior mold precision. The clamping cylinder securely locks the compaction cylinder when initiating the mold, then releases effortlessly as the mold descends.
6. Pneumatic Piping System: Our advanced pneumatic piping system efficiently utilizes compressed air by channeling it through a state-of-the-art air filter to eliminate water and impurities. The streamlined process continues with an oil mist injector that infuses lubricant, delivering it to each pneumatic component. Master machine operations seamlessly via the intuitive hand-pull valve console.
7. Air Supply and Lubrication: Harness the power of pneumatic energy with precise air supply and expert lubrication. Regulate both inlet pressure and oil volume with sophisticated pressure reducing and oil regulating valves. Our innovative oil fogger employs a siphon principle to seamlessly introduce lubricating oil into the pipeline system, ensuring optimal machinery performance.
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