Customization: | Available |
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Type: | Clay Wet Sand |
Casting Method: | Thermal Gravity Casting |
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Model | Maximum sad box size:mm | Table size:mm | Working air pressure:Mpa | Pressure strength:Kgf | Shock load:Kg | Compaction stroke:mm | Die start stroke:mm | Distance from press head to table:mm |
Z143 | 500×400×200 | 560×465 | 0.6 | 4200 | 280 | 120 | 160 | 200-370 |
Z145 | 500×450×200 | 620×520 | 0.6 | 6300 | 300 | 160 | 200 | 200-450 |
Z146 | 600×500×200 | 700×550 | 0.6 | 7000 | 400 | 160 | 200 | 200-450 |
Z147 | 750×650×300 | 850×700 | 0.6 | 9500 | 500 | 200 | 250 | 350-650 |
Z148 | 1000×800×300 | 900×730 | 0.6 | 15500 | 600 | 200 | 350 | 400-700 |
Z149 | 1200×1000×350 | 1170×850 | 0.6 | 21000 | 1200 | 200 | 350 | 600-750 |
Z1410 | 1500×1100×350 | 1400×1030 | 0.6 | 32000 | 1600 | 200 | 350 | 700-1000 |
The versatile Jolt Squeeze Moulding Machine, often referred to as the compaction table or simply the jolt squeeze molding machine, revolutionizes the green sand casting production with its economic advantages. Tailored for both manual and straightforward automatic operations, it offers an efficient molding solution that caters to diverse production needs.
Experience unparalleled efficiency with the meticulously engineered structure of this machine. Its robust fuselage, built from a square box basket design, significantly enhances rigidity. Employing a state-of-the-art micro-seismic compaction molding process, it elevates compaction strength, achieving sand box hardness above HB90. Surface smoothness is heightened, ensuring exceptional product quality consistency. Equipped with a buffer spring, the machine's shock absorption system minimizes base impact. The innovative mold mechanism, utilizing air cylinders, cranks, connecting rods, and synchronous shafts, ensures seamless ejection. Operational ease is prioritized with pneumatic components, offering an intuitive and maintenance-friendly control system. This design allows operators to easily monitor the sand mold, fostering a user-centric workflow that boosts productivity.
The micro-seismic compaction molding machine boasts an optimized design. Its square box basket structure enhances body rigidity remarkably. Utilizing advanced micro-seismic compaction technology, the machine increases compaction strength, achieving sand box hardness above HB85 while improving surface finish for consistent product quality. Its air cushion shock absorption system effectively mitigates foundational impact. Employing cylinders, cranks, connecting rods, and synchronous shafts, the synchronous ejection mechanism excels in performance. Equipped with pneumatic components, the machine offers a user-friendly operation and easy maintenance. Operators benefit from the ability to visualize sand mold conditions, promoting a streamlined and productive operational procedure.
Despite the prevalence of sophisticated molding machines in the green sand casting process, the Jolt Squeeze Moulding Machine remains a favorite due to its compelling benefits:
1. Cost-Effective: The jolt squeeze molding machine offers a budget-friendly solution for green sand casting. Ideal for both manual and semi-automatic casting lines, it costs a fraction—just 1/10—of flaskless molding machines.
2. Accommodates Larger Moulds: Perfect for moulds exceeding 700x600mm in size and 250mm in height, the jolt and squeeze machine excels in handling larger dimensions.
3. Uniform Moulds: Achieve consistent and robust moulds with high-frequency, low-amplitude jolting combined with dynamic squeeze force, ensuring homogeneity.
4. User-Friendly: Designed for ease of maintenance and operation, featuring a heavy-duty lifting cylinder, reliable pneumatic parts, and a panel-mounted push button, enhancing operator experience.
The jolt-squeeze moulding machines are intricately composed of several vital components, including the main body, working table, mould starting mechanism, shock compacting mechanism, swivel arm pressing head, and a comprehensive pneumatic piping system, ensuring seamless operation and superior performance.
1. Sturdy Body: Crafted as a solid hollow framework, the upper part supports the arm pressure head. During compaction, the arm secures the body, distributing pressure effectively. The body is bolted to the shock mechanism, with the arm pressure head mounted on a swing arm, featuring an adjustable screw elevator to fine-tune the pressure head's distance relative to the sand box height.
2. Durable Working Table: Constructed from ductile iron, this cast and shaped table adapts to the sand box dimensions, offering reliable support and stability.
3. Rotating Arm Control: A hand-pull valve expertly manages the cylinder's piston movement, facilitating precise control of the positive and rotating arm's motion.
4. Efficient Mould Starting Structure: Comprising two mould starting cylinders, connecting rod, balance shaft, mould starting table, and rod. As the cylinder activates, it drives these components, lifting the sand box and initiating the mould simultaneously, ensuring smooth and synchronized operation.
5. Shock Compaction Structure: Our innovative Green Sand Vibration Extrusion Molding Machine is equipped with a state-of-the-art spring micro-vibration pneumatic compaction mechanism. This remarkable system enhances the vibration impact, delivering superior compaction shock for flawless results. During the molding process, the robust clamping cylinder secures the compaction cylinder, ensuring precision and stability. Once the molding is complete, the clamping cylinder gracefully releases, allowing for seamless mold removal.
6. Pneumatic Piping System: The sophisticated pneumatic piping system of our machine expertly channels compressed air through a high-efficiency air filter, effectively eliminating water and impurities. This purified air then passes through an oil mist injector, supplying vital lubrication to all pneumatic components and mechanisms. With a user-friendly hand-pull valve console, machine operations are effortlessly controlled, ensuring smooth and efficient functionality.
7. Air Supply and Lubrication: Our machine harnesses the power of an advanced air source system for energy, coupled with precise oil-based lubrication to optimize performance. The inlet pressure and oil volume are meticulously regulated via a pressure-reducing valve and oil regulating valve. Utilizing the sophisticated principle of siphon, the air source transports a fine oil mist through the fogger, seamlessly integrating lubrication into the pipeline system for unparalleled efficiency and longevity.