Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is the pinnacle of innovation in automated green sand casting workshops. When paired with advanced green sand recycling processing equipment, this machine excels by ensuring exceptional sand quality. It meticulously removes impurities like iron splinters and regenerates old sand, achieving a cycle time of 40-70 seconds per model. With dual options for horizontal and upper/lower sand injection, the machine ensures an impressive average mold sand hardness of HB80-90, promising reliability and precision in every casting.
The Removable Flask Molding Machine revolutionizes the production of complex core castings with a streamlined sand line, requiring minimal investment and occupying a compact area. Its high degree of automation and production efficiency make it user-friendly and effortless to operate. The machine excels in seamless core removal, molding, and pouring, delivering consistent, stable quality for automatic sand molding in casting, ensuring high efficiency and simplicity in operation.
Precision meets control in the machine's hydraulic system, regulated by the cutting-edge proportional valve from Taiwan Seven Oceans. The system integrates a high-resolution electronic ruler for real-time actuator tracking and positioning, empowering users to precisely adjust system pressure and flow effortlessly via the intuitive touch screen interface.
Key Characteristics of the Removable Flask Molding Machine:
1. Effortless Automation: With a simple one-button operation, the machine is accessible to all, eliminating the need for specialized personnel.
Achieve complete molding with a single press of the start button when not working with cores. For tasks requiring core work, the system pauses automatically after selection, resuming upon pressing the close mold button, ensuring an automated, seamless program completion.
2. Versatile Parting: Experience horizontal and vertical parting without obstruction from columns, simplifying the core lowering process.
3. Swift Template Installation: Secure templates swiftly with four screws, allowing for replacements within five minutes, perfect for adapting to molds of the same size.
4. Adjustable Casting Hardness: Tailor casting hardness effortlessly to suit diverse casting requirements, with convenient parameter adjustments allowing rapid adaptation to achieve 85-90 degrees.
5. Adjustable Casting Height: Optimize sand usage with adjustable upper and lower compaction plates, enabling variable casting heights for versatile production.
6. Precision Moulding: Perform moulding with precision in a uniformly positioned system, ensuring high repeatability. The entire process is fully automated, eliminating human error and guaranteeing stable, efficient molding quality.
7. Consistent Casting Quality: Employing a high-precision mechanical positioning system with microcomputer and position detection linkage, the machine ensures fully automatic control for stable, reliable molding quality, devoid of human interference.
8. Enhanced Safety: Equipped with an advanced light curtain protection system, the machine prioritizes operator safety, offering peace of mind during operations.
9. Rapid Modeling: Achieve swift modeling at approximately 40 seconds per box. The touch screen facilitates easy parameter setting, offering customization for larger models as per customer requirements.
10. Flexible Production Options: Whether accompanying a conveying line or operating as a standalone unit, the machine requires minimal wiring. Customers can utilize an existing sand mixer, incorporating a conveyor belt to the sand addition port for fully automated production.
11. Optimized Pouring Design: With 100-150 reserved positions for pouring ports and air needles, the machine simplifies pouring port design, resolves ventilation challenges, and enhances casting yield.
Composition of the Removable Flask Molding Machine:
1. Horizontal Sand Injection Excellence: Utilizing side directional air flow suspension sand injection, the machine ensures even filling with no sand blockage, offering superior sand filling quality. It reduces bad sand eyes, improves casting size accuracy, and is ideal for simple shapes and thin products. The compaction balance control prevents mold plate distortion and deformation, enhancing casting accuracy and reducing box collapse, allowing for thinner mold plates where needed.
2. Elevate the precision of your casting process with our upper and lower sand injection machine, expertly designed to tackle the challenges of inconsistent sand hardness caused by uniform sand cloth. This innovative solution eradicates the sand shadow issues prevalent in castings with intricate shapes or elevated heights. Our versatile up and down sand injection molding machine caters to a diverse range of casting sizes, from small to large. Its capability extends to molding deep hanging sand shapes and significantly reducing collapse box occurrences, thus enhancing the dimensional accuracy of your castings.
Experience state-of-the-art sand injection technology with our air flow suspension bottom injection system. This advanced method ensures that sand fills the type plate perpendicularly in a dynamic flowing state, achieving exceptional uniformity and eliminating sand clogging. The system is engineered to produce complex and deeper shape products consistently. It enhances the quality of sand filling, minimizes defective sand eyes, and boosts the dimensional accuracy of castings. Adaptable to various sand type characteristics, it features compaction balance control to prevent mold distortion and deformation, significantly improving casting precision while reducing the collapse box need, allowing for the use of thinner type plate molds.
3. Moulding Machine Table: The foundation of precision and reliability.
The molding process is anchored by a robust mold fixed on the middle box, complemented by a butterfly-shaped movable plate, bottom plate, and top.
Crafted with uncompromising quality, our butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are constructed from QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. To ensure unmatched rigidity, reinforcement bars are strategically cast behind the five plates, and the columns are manufactured from 45Cr, medium frequency tempered, and finished with hard chrome plating. Our heavy-duty hydraulic cylinders feature internal seals from the renowned NOK brand, with steel wire braided high pressure hoses linking the equipment and hydraulic cylinders, capable of withstanding both high pressure and temperature. The stability of the demoulding performance is significantly enhanced by the lower box cylinder equipped with 4 support cylinders, while the oil cylinder-based sand pushing cylinder further bolsters sand pushing stability.
4. Pneumatic System: Unmatched precision with Taiwan Airtac components.
Our machine's pneumatic components are driven by the prestigious Taiwan Airtac brand, featuring an air source processing triplet, pneumatic actuating element cylinder, and a pneumatic control element solenoid valve, ensuring top-tier performance and reliability.
5. Hydraulic Pumping Station: The powerhouse of precision.
Our advanced pump station is equipped with 5 pairs of solenoid valves, meticulously controlling the actions of the main oil cylinder, lower and upper box oil cylinders, upper platen oil cylinder, and push type oil cylinder. These solenoid valves are sourced from Japan oil research, paired with a Japan oil research oil pump, achieving a hydraulic system pressure of 19MPa, with a commonly used pressure of 13MPa or less. The proportional valve by oil research enables precision control, complemented by a Mitsubishi PLC module and touch screen for digital management. Adjust system pressure effortlessly on the touch screen, up to 19MPa. The air-cooled radiator automatically activates when hydraulic oil exceeds 30 degrees, preventing seal damage and maintaining optimal working temperatures. A heater in the hydraulic oil tank ensures optimal viscosity by automatically adjusting oil temperature, safeguarding the pump.
6. Control System: Command with confidence.
Our control system orchestrates comprehensive oversight over pressure, speed, and temperature. Utilizing advanced Mitsubishi touch screen and PLC control, it drives the hydraulic solenoid valve and Taiwan ADATA pneumatic components system, facilitating seamless hydraulic component operations and interlocking actions. The Omron thermostat ensures precise temperature regulation within the hydraulic oil temperature system. Under the command of Mitsubishi PLC, output modules, and SND relays execute refined control, guaranteeing unparalleled precision and reliability.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated experience, Qingdao Sanzhuji Technology Co., Ltd. is a renowned specialist in the field of sand casting machinery. Our comprehensive array of services includes the crafting of green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and coated sand steel sand buried casting production lines. We have become a trusted name in the industry, catering to diverse and complex needs with precision and expertise.
Contact Us
Address: Located strategically at the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facility offers unparalleled access and convenience.
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