| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Introducing the GS High Efficiency Rotor Sand Mixer, a revolutionary sand mixing machine from Qingdao Sanzhuji Technology Co., Ltd., incorporating three patented innovations and a sleek, optimized design. This cutting-edge mixer is primarily utilized for blending green sand efficiently. At the core of its operation, the high-speed rotating bottom scraper generates a dynamic circular motion within the machine basin, while the high-speed rotor blades deliver both impact and shearing forces to the sand. This results in rapid sand particle contact and robust friction, ensuring swift sand mixing and achieving a loose, well-mixed sand without the need for a sand loosening machine. Perfectly suited for mechanized molding processes, when paired with a screw feeder, grid dosing mechanism, and automated water filling system, it forms an autonomous sand mixing unit, continuously supplying sand to molding machines. The GS Mixer boasts an elegantly simple and compact structure, ease of maintenance and operation, exceptional economy, outstanding durability, high load capacity, and productivity, coupled with load-starting capabilities. It excels in enhancing sand performance metrics such as compactness, wet compression strength, and air permeability to meet and exceed industry standards.
GS High Efficiency Rotor Sand Mixer composition:
1. The main motor drives the reducer via a European-standard belt pulley, transmitting power through a chain coupling to the column. The spindle, in turn, propels the crosshead to rotate counterclockwise, enabling the scraper device to guide the sand into a ring-like flow pattern.
2. Strategically positioned, two rotor mechanisms are symmetrically affixed to the crossbeam. Powered by the main motor through a v-belt and gears, these rotors achieve a second-stage deceleration for counterclockwise rotation. In tandem with the scraper plate, they exert impact, shear, and friction forces on the sand.
3. The transmission gears within the reducer exhibit robust construction, crafted from large modulus alloy steel and hardened for an extended lifespan. A magnetic oil plug captures iron particles within the box, ensuring seamless operation. The sand mixer’s bottom plate, lined with faience cast stone, is both smooth and wear-resistant. For enhanced durability, the scraper inserts are welded with wear-resistant carbide, and the inner liner ring is crafted from stainless steel or high molecular polyethylene to resist sand abrasion.
4. Featuring an automatic air unloader, the unloading mechanism completes a sand mixing cycle in an impressive 3 minutes. As soon as the green sand reaches optimal consistency, the unloading port automatically dispenses the material, negating the need for manual intervention, thereby saving time and boosting efficiency.
5. The GS High Efficiency Sand Mixer comes with an advanced automatic water injection system. Equipped with a responsive water pump, it adjusts the water injection according to the volume of sand being mixed. Once preliminary installation and calibration are complete, it ensures consistent water distribution ratios in wet sand by automatically injecting water in accordance with each batch's wet sand volume.
6. Accentuating its precision, the GS Mixer is outfitted with a grid dosing device or electronic scale atop its cover, facilitating automatic material addition for unrivaled accuracy. Additionally, an exhaust hole is strategically included to enable dust removal and heat dissipation, maintaining optimal operating conditions.
7. The reducer, securely mounted on the base, is ingeniously designed for straightforward maintenance. By merely disconnecting the chain coupling and sliding the main motor out of the coupling’s insertion part, the reducer can be effortlessly pulled out horizontally for repairs, without necessitating the disassembly of the column or other components.
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