| Customization: | Available |
|---|---|
| Type: | Clay Wet Sand |
| Casting Method: | Thermal Gravity Casting |
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| Model | Disk diameter:mm | Feed capacity:Kg/time | Sand mix capacity:T/H | Main motor power:Kw | Rotor power:Kw |
| GS16-30 | 1600 | 600-800 | 20-25 | 37 | 2×15 |
| GS20-55 | 2000 | 1500-1700 | 30-35 | 55 | 2×30 |
| GS22-90 | 2200 | 1700-2000 | 35-45 | 90 | 2×45 |
| GS25-132 | 2500 | 2500-3000 | 55-65 | 132 | 2×55 |
Introducing the GS High Efficiency Rotor Sand Mixer, an innovative marvel of engineering from Qingdao Sanzhuji Technology Co., Ltd. Designed with precision and powered by three national patents, this mixer revolutionizes green sand mixing. At its core, a high-speed rotating bottom scraper creates a dynamic circular flow, while the rotor blade delivers impactful force and shearing action, ensuring rapid contact and robust friction between sand grains. This results in an unparalleled quick sand mixing process, perfectly suited for mechanized molding systems. Seamlessly integrate it with a screw feeder, grid dosing device, and automatic water filling system for an autonomous sand mixing experience, consistently supplying sand to molding machines. Its robust design boasts a compact and easy-to-maintain structure, offering exceptional durability, high load capacity, and productivity. Achieve optimal sand performance with compactness, wet compression strength, and air permeability that meet industry standards.
GS High Efficiency Rotor Sand Mixer Composition:
1. The main motor orchestrates the reducer input through a European standard belt pulley, seamlessly linking the output shaft to the column via a chain coupling. The spindle expertly compels the counterclockwise rotation of the crosshead, guiding the scraper device to skillfully fashion a ring flow of sand.
2. Two rotor mechanisms, elegantly fixed in symmetrical harmony on the circle's cross beam, are independently driven by the primary motor. Through a precise v-belt and gear system, the sand mixing rotor rotates counterclockwise, working in concert with the scraping plate to apply a triad of impact, shear, and friction to the sand.
3. The reducer’s transmission gears are crafted from large modulus alloy steel, featuring hardened gears for extended durability. Enhanced with a magnetic oil plug, it effectively captures iron foam within the box. The mixer’s foundation is adorned with faience cast stone, offering a smooth and wear-resistant surface. Additionally, scraper inserts are reinforced with wear-resistant carbide, while the inner liner ring is crafted from stainless steel or high molecular polyethylene, ensuring anti-sand protection.
4. The unloading mechanism showcases an automatic air unloader, proficiently completing a sand mixing cycle in an average of 3 minutes. Upon achieving a perfectly mixed batch, the unloading port automatically discharges the material, eliminating manual operation to save time and enhance efficiency.
5. Featuring an Automatic Water Injection System, the GS High Efficiency Sand Mixer includes a sophisticated water pump. This system dynamically adjusts the water injection based on the sand mixing volume. After initial setup and calibration, it consistently injects the precise amount of water required for each wet sand batch, ensuring the ideal water-to-sand ratio.
6. Equipped with a grid dosing device or electronic scale on its top cover, the GS High-Efficiency Rotor Sand Mixer ensures precise material additions. Simultaneously, a cleverly designed exhaust hole facilitates efficient dust removal and heat dissipation, maintaining optimal operational conditions.
7. The reducer, securely mounted on the base, offers an innovative maintenance advantage. During repairs, simply disconnect the chain coupling and reposition the main motor away from the coupling's insertion. This allows for straightforward horizontal extraction for repair work, eliminating the need to disassemble the column and other components.
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