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Product Description
Clay sand, an essential component in the art of molding, relies on clay as its binder, becoming a crucial element in the intricate ballet of foundry operations. The sand treatment department emerges as the heartbeat of the foundry, tasked with the noble mission of delivering exceptional molding sand to the molding core-making division. The meticulous preparation of molding sand is not merely a task; it is the cornerstone of casting excellence, influencing not only the quality of production but also boosting output and trimming costs. The multifaceted sand treatment process is a symphony of complexity, demanding Herculean efforts in the treatment and transportation of clay sand, all amidst a challenging environment. Thus, the mechanization of sand treatment processes stands as a pivotal pillar in the production of first-rate castings.
Our esteemed company proudly undertakes comprehensive projects, offering expertise in the design of clay sand treatment lines, the precision manufacturing of equipment, and efficient installation and commissioning. We deliver turnkey projects with meticulous attention to detail.
The Green Sand Production Line Process is a marvel of modern foundry innovation. It harnesses the power of clay sand, a modeling (core) material bonded by clay, transforming the sand recovery process into a mechanized masterpiece critical to foundry success. This process ensures that the casting sand, rejuvenated after the pouring stage, directly enhances the quality and output of castings while significantly reducing costs. Navigating the intricate maze of recycling and treatment, the process of handling green sand is both demanding and environmentally challenging. However, the mechanized approach revolutionizes sand recycling and treatment, forming the lifeblood of foundry operations. Post pouring and cooling, the sand mold gracefully separates via a vibrating shakeout machine (or drum shakeout), leading to the elegant separation of casting sand. Hot castings journey to the shot blasting area through a scale conveyor, while a belt conveyor at the shakeout machine's sand outlet transports the aged sand to the regenerative area. Here, a harmonious interplay of suspended magnetic separators and belt conveyors orchestrates the removal of iron residues from the sand. Dust is gently whisked away through the dust removal port, allowing the screened sand to settle into a small sand silo. The aged sand is then rejuvenated by a boiling cooling bed before ascending via the 2# bucket elevator, reaching the sand silo for storage. A sophisticated unloader deftly distributes the aged sand to the 2# and 3# sand bins, with a vibrating disc feeder residing at the bin's base. From here, the sand elegantly descends onto the belt conveyor, embarking on a journey to the rotor sand mixer's storage hopper. Upon arrival, coal powder and bentonite are meticulously added through a screw feeder into the auxiliary electronic scale, subsequently entering the rotor sand mixer for a symphonic blend, proportioned to perfection. Post-processing by the sand loosening machine, this refined sand is transported, poised and ready, for a fresh round of molding.
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Factory Address
QINGDAO SANZHUJI
Qingdao Sanzhuji Technology Co., Ltd. stands as a titan in the realm of sand casting machinery production. With a rich legacy spanning over 14 years, the company specializes in a diverse array of casting production lines, including the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the revolutionary coated sand steel sand buried casting production line. Our storied history speaks of excellence and innovation.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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