Furan Resin Sand Inert Vibrating Shakeout with on-Site Engineer Assistance

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: L12
• Sand Core Type: Resin Sand Core
• Application: Machinery Parts
• Machining: M/C Machining
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-After-Sales Servicesite Guidance Insta
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50pieces/Year

Product Description

Product Parameters

Model	Rated load:T	Excitation force:KN	Countertop Size:mm	Motor power:Kw
L123	3	2×50	2010×1850	2×3.7
L125	5	2×75	2750×1850	2×5.5
L1210	10	2×140	2790×1990	2×9.5
L1215	15	4×100	3000×2000	4×7.5
L1220	20	4×140	3400×2800	4×9.5

Detailed Photos

Product Description

Technical analysis of dual vibration motor self-synchronous anti-vibration equipment
I. Design of dual vibration motor self-synchronous system
Principle of self-synchronous technology
The dual vibration motor self-synchronous system is a marvel of engineering, employing a sophisticated dual control mode that masterfully blends electromagnetic coupling with mechanical linkage. This state-of-the-art system continuously monitors the motors in real time via an advanced phase detection module, boasting an impressive ±0.5° degree precision in phase difference. Upon detecting any phase offset, the exceptionally swift PLC control system recalibrates motor speed through the inverter in a mere 0.1 seconds, ensuring the two eccentric blocks remain in perfect 180° symmetrical harmony. This pioneering dynamic balancing technology delivers an astounding amplitude fluctuation rate of ≤2% across a frequency spectrum of 30-100Hz, significantly boosting vibration efficiency by 40% over traditional single motor setups.
Anti-interference circuit design
Boasting a robust, triple-redundant circuit design, this system features a main control DSP chip, a backup ARM processor, and a mechanical overload protection device. The utilization of military-grade connectors, adhering to MIL-DTL-38999 standards, ensures unyielding signal transmission stability, achieving an exceptional 99.99% synchronization reliability even in extreme ambient temperatures ranging from -40ºC to 85ºC. To shield against potent electromagnetic disturbances, the system integrates a meticulously engineered anti-electromagnetic interference layer, capable of withstanding intense electric field interferences up to 10kV/m, making it ideal for demanding industrial environments like arc welding workshops.


2. Special welding structure for dynamic load
Material selection and processing technology
The main frame is meticulously crafted from Q345B low-alloy high-strength steel plates, with thickness ranging from 12 to 30mm. Following precision CNC plasma cutting, the material undergoes a comprehensive multi-stage heat treatment process:
880ºC normalizing treatment to thoroughly eliminate residual rolling stress
620ºC tempering treatment dramatically enhances toughness (with impact energy ≥47J)
Laser surface quenching results in a hardening layer depth of 2mm with an impressive hardness rating of HRC55
Employing a multi-layer and multi-pass welding process, each weld undergoes rigorous 100% ultrasonic flaw detection (in strict accordance with EN ISO 17635 standards). The strategic design of key nodes incorporates an X-shaped groove configuration, combined with the industry-leading ER70S-6 welding wire (meeting AWS A5.18 standards), achieving weld strength exceeding 95% of the parent material.
Dynamic mechanical optimization
Through comprehensive ANSYS finite element analysis, the frame has been optimally designed. Within a broad excitation frequency range of 30-500Hz:
The first-order natural frequency is strategically set to be 2.5 times the operating frequency (a typical value being 75Hz)
The maximum equivalent stress is expertly controlled within 60% of the material yield strength
Significantly reducing vibration transmissibility to a mere 0.05, with a remarkable base vibration attenuation of 95%


3. Embedded tenon and groove motor installation system
Mechanical interlocking structure
The vibration motor is ingeniously fitted using a dovetail tenon-slide structure with precision tolerance fit H7/g6, complemented by a high-strength polyurethane cushion with a Shore hardness of 90A. The tenon surface undergoes advanced micro-arc oxidation, achieving a film thickness of 50μm and a microhardness of HV1200, enabling it to withstand over 20,000 hours of reciprocating friction under demanding conditions of 50Hz/5mm amplitude.
Quick maintenance design
The maintenance channel is thoughtfully equipped with a hydraulic auxiliary lifting device that boasts a maximum lifting force of 5 tons. This is seamlessly integrated with a guide pin positioning system, facilitating rapid motor replacements within a swift 30-minute timeframe. The cable interface employs IP68-level quick-connect connectors, with protection levels that meet the stringent IEC 60529 standard, ensuring maintenance operations can be conducted smoothly even in adverse heavy rain conditions.


4. Low-height modular architecture
Compact layout
Discover the advanced engineering of our Furan Resin Sand Inert Vibrating Shakeout, meticulously crafted with precision and functionality. The equipment's height is expertly managed within a range of 1.2-1.8 meters, achieving stability with a lowered center of gravity thanks to the innovative horizontally opposed motor layout. Its robust box-section beam structure, boasting a section coefficient of ≥180cm³, redefines efficiency by decreasing height by a remarkable 40% compared to traditional systems, yet maintaining the same impressive bearing capacity. Our model is equipped with sophisticated hydraulic leveling legs, offering an adjustment range of ±50mm, which allows it to seamlessly adapt to foundation inclinations up to 3°, ensuring unparalleled operational adaptability.
Tailor the Furan Resin Sand Inert Vibrating Shakeout to meet your specific operational needs with our fully customizable configuration options, designed for maximum flexibility and performance.
Experience the versatility of our cutting-edge vibration modes, featuring an array of choices including linear, elliptical, or a dynamic three-dimensional composite vibration. This adaptability is effortlessly achieved by simply adjusting the angle of the eccentric block, providing you with the ultimate in vibration control.
Benefit from our finely tuned excitation range, adjustable from 5-200kN, thanks to the precisely configured multi-stage eccentric block group. This allows for an incredibly smooth and adaptable performance to meet the demands of your specific application.
Rest assured with our high standard of protection, featuring a default IP54 rating for reliable operation in various environments. For more hazardous situations, upgrade to our explosion-proof option, rated Ex d IIC T4, for maximum safety and peace of mind.
Elevate your operation's intelligence with our optional vibration spectrum analysis module, sampling at an impressive 0-10kHz. It enables real-time monitoring of 18 critical parameters, including bearing temperature and winding insulation, providing you with unparalleled insight and control over your equipment's performance.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With over 14 years of dedicated experience, Qingdao Sanzhuji Technology Co., Ltd. has been at the forefront of innovation in sand casting machinery. Our diverse product range includes cutting-edge green sand casting production lines, advanced furan resin sand casting production lines, sophisticated lost foam casting production lines, and state-of-the-art coated sand steel sand buried casting production lines. We pride ourselves on delivering precision-engineered solutions that meet the dynamic needs of our esteemed clients.

Contact Us

Address: Situated conveniently at the North of G204 National Road, Poli Town, within the dynamic West Coast New Area of Qingdao, China, our address is strategically positioned to offer easy access and connectivity.