Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a marvel of engineering specifically designed for efficient operations within automated green sand casting workshops. This cutting-edge machine harmonizes perfectly with green sand recycling processing equipment, ensuring superior quality by meticulously removing impurities like iron splinters from used sand. The innovation doesn't stop there; it also rejuvenates old sand, offering a highly efficient 40-70 S/model operation. This state-of-the-art equipment features both horizontal and upper-lower sand injection methods, achieving an impressive mold sand hardness of HB80-90 on average.
Experience the pinnacle of advanced casting technology with the Removable Flask Molding Machine! Crafted for producing intricate cores and straightforward sand lines, it means less investment and a minimized footprint. Revel in its high automation level, boosting production efficiency while being incredibly user-friendly. Effortlessly handle even the most complex operations like core removal, molding, and pouring - all with exceptional consistency. This powerhouse of technology guarantees automatic molding for casting sand, ensuring impeccable efficiency, unwavering quality, and simple operations.
The hydraulic system in the Removable Flask Molding Machine sets the bar high with its precision-driven control. Utilizing Taiwan Seven Oceans' proportional valve and a high-resolution electronic ruler, it offers unmatched real-time tracking and positioning of the actuator. This sophisticated integration allows users to make precise adjustments to system pressure and flow seamlessly via the touch screen, ensuring optimal performance at every stage.
Key Characteristics of the Removable Flask Molding Machine:
1. Enjoy the convenience of automatic one-button operation, designed for absolute simplicity. No specialized skills are required, making it accessible and easy for anyone to operate effortlessly.
With the Removable Flask Molding Machine, initiate a complete molding cycle with a single press of the start button, simplifying the process (excluding core operations). When core work is involved, the program intuitively halts for core completion. Upon concluding the core setup, just press the close mold button, and the machine completes the task autonomously.
2. Benefit from versatile parting options with horizontal and vertical capabilities. The design ensures no column obstruction, facilitating seamless core lowering.
3. Template installation redefined: Secure your templates with four screws for swift replacement within five minutes. Perfectly adaptable to same-size molds, ensuring minimal downtime.
4. Adjustable Casting Hardness: Tailor the casting hardness effortlessly to meet diverse casting requirements. Adjust a few parameters conveniently and swiftly, achieving optimal hardness levels of 85-90 degrees with ease.
5. Optimized Casting Heights for Sand Efficiency: The adjustable upper and lower compaction plates allow for varied casting heights, maximizing sand utilization and minimizing waste.
6. Precision Moulding Accuracy: Achieve unparalleled molding precision with consistently positioned mold boards and sandbox systems, ensuring high repeatability. The entire process is fully automated, removing human error and guaranteeing stable, efficient molding quality.
7. Consistent Casting Excellence: Engineered for reliability, this machine integrates a high-precision mechanical positioning system with microcomputer and position detection technology. The fully automated process eliminates human error, assuring uniform, dependable casting quality.
8. Advanced Safety Features: Protect your workforce with cutting-edge light curtain protection systems, ensuring operator safety without compromise.
9. Rapid Modeling Speed: Execute complete modeling in approximately 40 seconds per box with intuitive touch screen controls. The parameters are easily adjustable, allowing for customization to accommodate larger model sizes as per customer requirements.
10. Versatile Production Options: Choose between single-machine production or integration with a conveying line. The machine offers flexible production setups without requiring complex wiring, allowing customers to utilize their existing sand mixers. Combine it with a conveyor belt to the sand addition port for a seamless, fully automated production system.
11. Expanded Pouring and Ventilation Solutions: With 100-150 reserved positions for pouring ports and air needles, this machine facilitates innovative pouring port designs, solves ventilation challenges, and enhances casting yield.
Composition of the Removable Flask Molding Machine:
1. Revolutionary Horizontal Sand Injection: Employs side directional air flow suspension for uniform sand filling, eliminating blockages and enhancing sand quality. This advancement reduces defects, improves casting precision, and controls compaction balance to prevent mold plate distortion. Ideal for simple shapes and thin sand products, it allows for thinner mold plates.
2. Discover the cutting-edge innovation of the Upper and Lower Sand Injection Machine, meticulously engineered to tackle the challenges of inconsistent sand hardness due to uniform sand distribution. This remarkable solution effectively eliminates sand shadow issues for intricately shaped castings or those with substantial casting heights. Our versatile Up and Down Sand Injection Molding Machine caters to a diverse array of casting sizes, from small to large, and is adept at molding type plates with deep, suspended sand forms. Experience a reduction in collapse box incidents and an enhancement in the dimensional accuracy of your castings.
Embrace the advanced sand injection technique that employs air flow suspension bottom injection, ensuring sand fills seamlessly and perpendicular to the type plate, achieving uniform sand distribution. This state-of-the-art approach eradicates sand clogging, enabling the stable production of deep and complex shaped products. The result is superior sand filling quality, minimized sand eye defects, and improved casting dimensional accuracy. Adaptable to various sand types, the compaction balance control prevents type plate mold distortion, enhancing precision and reducing collapse boxes, even with thinner molds.
3. Introducing the Molding Machine Table.
Our molding machine features a robust design where the mold is secured on the middle box for production. It boasts a uniquely engineered butterfly-shaped movable plate, bottom plate, top
Experience the unparalleled durability with components like our butterfly plate, bottom plate, top plate, sand box, and upper pressure plate, all crafted from QT500 ductile iron, while the lower pressure plate is forged from high chromium alloy iron. In pursuit of exceptional equipment rigidity, we've incorporated extensive reinforcement bars behind the five plates and utilized 45Cr columns that are medium frequency tempered and hard chrome plated. Heavy-duty hydraulic cylinders from the NOK brand, along with steel wire braided high-pressure hoses, ensure resilience against high pressure and temperature. The inclusion of 4 support cylinders in the lower box cylinder markedly enhances demoulding stability, while the oil cylinder used in the sand pushing process significantly boosts performance consistency.
4. Elevate your operational efficiency with our Pneumatic System.
Our pneumatic system is a testament to precision and reliability, featuring components from the esteemed Taiwan Airtac brand. This includes the air source processing triplet, pneumatic actuating element cylinder, and a pneumatic control element solenoid valve, ensuring seamless and efficient machine operations.
5. State-of-the-art Hydraulic Pumping Station.
Our hydraulic pump station is a marvel of engineering, equipped with 5 pairs of solenoid valves, each meticulously controlling the actions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push type oil cylinder. Utilizing solenoid valves and oil pumps from Japan's renowned oil research, the hydraulic system operates with a pressure of 19MPa, with a frequently used pressure of 13MPa or less. The proportional valve of oil research, coupled with Mitsubishi PLC modules and touch screens, provides digital control, allowing adjustable pressure settings up to 19MPa. An air-cooled radiator ensures the hydraulic oil remains within optimal temperature ranges, activating the cooling fan above 30 degrees to protect seals and prevent temperature spikes. Additionally, a heater within the hydraulic oil tank automatically engages below 6 degrees, ensuring viscosity remains optimal and safeguarding the oil pump.
6. Cutting-edge Control System.
Our control system is the cornerstone of precise operation management, overseeing pressure, speed, and temperature. The automatic system, powered by Mitsubishi touch screens and PLC control, orchestrates the hydraulic solenoid valve and Taiwan ADATA pneumatic components, ensuring seamless equipment operation. Omron thermostats regulate hydraulic oil temperature, while Mitsubishi PLC manages system control via output modules and SND relays, ensuring synchronized and interlocked actions.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Pioneers in sand casting machinery, Qingdao Sanzhuji Technology Co., Ltd. boasts 14 years of excellence and innovation. Our robust portfolio includes green sand casting production lines, furan resin sand casting production lines, lost foam casting production lines, and cutting-edge coated sand steel sand buried casting production lines. Each product is a testament to our commitment to quality and technological advancement.
Contact Us
Address: Nestled in the scenic West Coast New Area, find us at the north of G204 National Road, Poli Town, Qingdao, China. Here, innovation meets tradition in a prime location dedicated to excellence.
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