Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Our state-of-the-art vibrating conveyor stands as an indispensable cornerstone in the casting process, effortlessly managing vital tasks such as vibration sand transfer, precise vibration screening, and efficient vibration feeding. This formidable equipment is crafted for steadfast performance and straightforward maintenance, ensuring uninterrupted productivity and peace of mind in your foundry operations. Embrace the future of casting with technology that sets new standards in reliability and user-friendliness.
In the ever-evolving foundry landscape, the sturdiness and efficiency of your sand treatment system are the foundation of exceptional casting quality and optimized production costs. As a crucial element in this evolution, the vibrating conveyor is transforming modern foundry environments with its unparalleled capabilities in vibrating sand conveyance, precise screening, and accurate feeding. Join us on a journey to uncover the groundbreaking impact of vibrating conveyors, examining their pivotal role in enhancing cost-effectiveness, boosting operational efficiency, and leading a sustainable transformation. Discover the sophisticated technical principles that fuel this change, explore the industry's adaptive strategies, and learn how effective maintenance management paired with cutting-edge upgrades can herald a new age of foundry excellence.
1. Technical principles and adaptability to casting scenarios
Unleashing the potential of high-frequency micro-amplitude vibration, our vibrating conveyor employs an electromagnetic exciter to generate a directional parabolic motion. Operating within a frequency range of 50-60Hz and an amplitude of 0.5-3mm, it accomplishes seamless, continuous conveyance and precise sorting of sand materials. Its key advantages include:
Three-dimensional dynamic screening: Perfectly optimized for foundry sand particles ranging from 0.15-1.2mm, our conveyor fine-tunes vibration frequency and inclination to conduct simultaneous conveyance, screening, and impurity separation with impressive efficiency exceeding 99.5%. It replaces traditional belt conveyors and drum screens, reducing equipment footprint by an extraordinary 40%.
High temperature resistant design: Engineered with 16Mn steel plate welded troughs (resistant to 400ºC) and enhanced with ceramic linings (resistant to 1200ºC), our system is expertly designed to transport intensely hot, red-hot sand at temperatures between 300-600ºC from the sand-falling station, effectively preventing sealing failures caused by thermal deformation.
Intelligent control system: Our integrated VRV controller dynamically adjusts amplitude in response to fluctuating sand volumes with precision (accuracy ±5%), ensuring consistently uniform feeding (flow error <3%). This innovative solution decisively tackles the 'pulse sand supply' issue prevalent in traditional pneumatic systems, providing a seamless and efficient sand handling experience.
2. Full process solution for casting sand processing
Our vibrating conveyor elegantly interconnects all five essential stages of foundry sand processing: sand mixing, molding, pouring, sand regeneration, driving unmatched efficiency and superior quality throughout the entire process.
Vibrating sand conveying:
Old sand recovery: Waste sand from the sand-falling station is seamlessly channeled to the regeneration system through a sealed trough (dust concentration <5mg/m³), dramatically reducing energy consumption by a remarkable 60% compared to conventional scale conveyors.
New sand supply: Through the utilization of a gravity gate valve, our system expertly orchestrates precise, synchronized feeding from multiple sand storages, perfectly aligning with the molding sand ratio requirements of various alloy materials such as cast iron, cast steel, and aluminum alloy, ensuring optimal casting results.
Vibration screening:
Our advanced double-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting) ensures regenerated sand with a mud content of less than 0.8%, surpassing the excellence of the GB/T 9442-2018 standard with distinction.
Magnetic sorting module: Equipped with an embedded NdFeB permanent magnet boasting a magnetic induction intensity of ≥1200Gs, our module achieves an outstanding ferromagnetic impurity removal rate exceeding 98% in molding sand, setting a new benchmark in purity and quality.
Vibration feeding:
Quantitative feeding: Through the precision of PID closed-loop control, our system ensures impeccable sand supply accuracy of ±1kg for sand shooting machines, effectively eradicating casting burr defects caused by uneven compactness, and delivering superior casting finishes.
Multi-station collaboration: Experience the pinnacle of synchronized operations with our distributed vibration units, expertly engineered for unparalleled precision. These units harmonize feeding activities across the molding line, sand core machine, and paint sprayer with a remarkable beat matching error of less than 0.5 seconds, ensuring flawless integration and coordination for your operations.
3. Reliability design and full life cycle maintenance strategy: Our commitment to unwavering reliability is matched by a comprehensive maintenance strategy that ensures your equipment thrives throughout its entire lifecycle.
Engineered for Excellence: Designed to conquer the demanding high dust and high load environments of foundry workshops, our vibrating conveyor commands an impressive equipment availability rate of 99.2%. This achievement is powered by our robust modular design and cutting-edge predictive maintenance technology, ensuring consistent operation and minimized downtime.
Wear-resistant Reinforcement: Unmatched durability and protection for your equipment.
Our trough is fortified with a bottom layer of ultra-high molecular weight polyethylene, featuring a wear resistance index of ≥ 120. This groundbreaking innovation offers a durability five times greater than traditional steel plates, resulting in a significant 70% reduction in annual maintenance costs, maximizing your maintenance budget.
Our exciter is a marvel of modern engineering, crafted with advanced carburized gears and a sophisticated grease lubrication system. This design enables an extraordinary 10,000 hours of maintenance-free operation, providing unmatched reliability and peace of mind, allowing you to focus on productivity rather than upkeep.
Effortless Maintenance Technology: Simplifying maintenance to boost productivity.
Our state-of-the-art articulated trough design revolutionizes maintenance efficiency, allowing for single-side cover access and enabling screen replacement in under 30 minutes, ensuring your operations are back on track in no time.
The sophisticated standardized module design, featuring components such as the drive unit and shock-absorbing spring, empowers rapid and seamless replacement of any faulty parts in a mere 15 minutes, minimizing downtime and maximizing operational efficiency.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Embarking on a remarkable 14-year journey, Qingdao Sanzhuji Technology Co., Ltd. has risen to prominence as a beacon of unparalleled innovation and excellence in the realm of sand casting machinery. Our distinguished portfolio boasts a diverse and comprehensive range of products, including: state-of-the-art green sand casting production lines that redefine precision; pioneering furan resin sand casting production lines that embody innovation; advanced lost foam casting production lines designed for supreme efficiency; and expertly engineered coated sand steel sand buried casting production lines, crafted to perfection for the discerning client.
Contact Us
Address: Elegantly situated at the North of G204 National Road, nestled in Poli Town, within the dynamic and ever-evolving West Coast New Area of Qingdao, China
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