Product Parameters
| Model |
Slot width:mm |
Slot length:mm |
Efficiency of production:m³/H |
Motor power:Kw |
| Y475B-13 |
450 |
1300 |
30 |
2×0.4 |
| Y476B-15 |
600 |
1500 |
40 |
2×0.4 |
| Y476B-20 |
600 |
2000 |
40 |
2×0.4 |
| Y345B-30 |
450 |
3000 |
30 |
2×0.75 |
| Y345B-40 |
450 |
4000 |
30 |
2×0.75 |
| Y346B-25 |
600 |
2500 |
50 |
2×0.75 |
| Y346B-30 |
600 |
3000 |
50 |
2×0.75 |
| Y346B-40 |
600 |
4000 |
50 |
2×1.5 |
| Y346B-50 |
600 |
5000 |
50 |
2×1.5 |
| Y348B-30 |
800 |
3000 |
60 |
2×1.5 |
| Y348B-50 |
800 |
5000 |
80 |
2×2.2 |
Detailed Photos
Product Description
Experience the cutting-edge efficiency and reliability with our Vibrating Conveyor, meticulously designed for the casting industry. This powerhouse seamlessly handles vibration sand transfer, screening, and feeding with unparalleled reliability and effortless maintenance.
In the dynamic world of foundry operations, the quality and cost-efficiency of castings hinge on the robustness of the sand treatment system. Our Vibrating Conveyor is at the forefront, redefining the intelligent production landscape within modern foundries. With its innovative capabilities in vibrating sand conveying, screening, and feeding, this marvel of engineering provides crucial technical support, empowering foundry enterprises to slash costs, boost efficiency, and embrace an eco-friendly transformation. Delve into an in-depth exploration of how this pivotal technology offers strategic advantages in technical principles, industry adaptability, maintenance management, and smart upgrades.
1. Technical principles and adaptability to casting scenarios
Harnessing the power of high-frequency micro-amplitude vibrations (50-60Hz frequency, 0.5-3mm amplitude), our Vibrating Conveyor, driven by an electromagnetic exciter, propels the conveying trough in a precise parabolic motion, ensuring seamless and accurate sorting of sand materials. Key advantages include:
Three-dimensional dynamic screening: Tailored for foundry sand (particle size 0.15-1.2mm), our system fine-tunes vibration frequency and inclination to simultaneously handle conveying, screening, and impurity removal (iron bean separation efficiency > 99.5%). This streamlined approach efficiently replaces traditional belt conveyor and drum screen setups, slashing equipment footprint by 40%.
High temperature resistant design: Engineered for durability, our conveyor features a 16Mn steel plate welded trough (temperature resistant up to 400ºC) with ceramic lining (up to 1200ºC), capable of transporting high-temperature red sand (300-600ºC) directly at the sand-falling station, preventing seal failures due to thermal deformation.
Intelligent control system: Equipped with an integrated VRV controller, our conveyor dynamically adjusts amplitude in real-time responding to sand volume fluctuations (accuracy ±5%), ensuring consistent feed uniformity (flow error <3%) and resolving the 'pulse sand supply' issues seen in traditional pneumatic systems.
2. Full process solution for casting sand processing
Our Vibrating Conveyor seamlessly integrates into the quintuple core processes of sand mixing, molding, pouring, sand regeneration, and beyond in the foundry workshop.
Vibrating sand conveying:
Old sand recovery: Efficiently transport waste sand from the sand-falling station to the regeneration system via a closed trough (dust concentration <5mg/m³), resulting in a remarkable 60% reduction in energy consumption compared to scale conveyors.
New sand supply: Employing a gravity gate valve, our system ensures synchronized linkage feeding across multiple sand storages, accommodating various molding sand ratios for distinct alloy materials (cast iron/cast steel/aluminum alloy).
Vibration screening:
Our advanced double-layer screen design (upper layer 10 mesh for large impurity removal, lower layer 40 mesh for effective sand particle sorting) ensures regenerated sand's mud content remains <0.8%, surpassing the GB/T 9442-2018 standard.
Magnetic sorting module: Featuring an embedded NdFeB permanent magnet (magnetic induction intensity ≥1200Gs), our system excels at removing ferromagnetic impurities from molding sand (removal rate >98%).
Vibration feeding:
Quantitative feeding: With PID closed-loop control, achieve sand supply accuracy within ±1kg for the sand shooting machine, effectively addressing burr defects from uneven casting compactness.
Multi-station collaboration: Our distributed vibration units ensure synchronic feeding across molding lines, sand core machines, and paint sprayers, achieving a beat matching error of <0.5 seconds.
3. Reliability design and full life cycle maintenance strategy
Faced with demanding conditions of high dust and heavy loads in foundries, our Vibrating Conveyor shines, achieving 99.2% equipment availability. This stellar reliability is driven by modular design and state-of-the-art predictive maintenance technology:
Wear-resistant reinforcement:
The bottom of the trough is expertly lined with ultra-high molecular weight polyethylene, boasting a remarkable wear resistance index of 120 or greater! Imagine a lifespan five times longer than that of traditional steel plates, while slashing your annual maintenance costs by a whopping 70%!
Experience the excellence of our exciter, equipped with advanced carburized gears and a state-of-the-art grease lubrication system, ensuring a staggering 10,000 hours of smooth, maintenance-free operation.
Discover the wonders of our Quick Maintenance Technology:
With our ingeniously designed articulated trough, enjoy effortless single-side cover maintenance, allowing for screen replacement in under 30 minutes, saving you valuable time and effort.
Thanks to the ingenious standardized module design, including critical components like the drive unit and shock-absorbing spring, you can swiftly replace faulty parts in just 15 minutes, ensuring seamless operations.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of rich and dedicated experience, our expertise lies in crafting state-of-the-art sand casting machinery. We specialize in top-notch production lines, including green sand casting, furan resin sand casting, lost foam casting, as well as coated sand steel sand buried casting production lines, ensuring unparalleled quality and precision.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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