Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is an essential asset for any automated green sand casting workshop, perfectly paired with green sand recycling processing equipment. This equipment demands high-quality green sand, necessitating the removal of impurities like iron bean splinters from the old sand, with regeneration capabilities that ensure optimal performance. It operates at an impressive 40-70 seconds per model, featuring both horizontal and vertical sand injection techniques. The average mold sand hardness is maintained at an HB80-90, ensuring durability and precision.
The Removable Flask Molding Machine excels in producing complex core castings with unparalleled efficiency. Its streamlined sand line requires minimal investment and space, boasting a high degree of automation and productivity. Easy to operate and manage, it simplifies the process of core removal, molding, and pouring, delivering consistent high-quality castings. This machine is a paragon of automation, offering stable quality and straightforward operations for automatic sand casting, ensuring high efficiency and reliability.
Equipped with a cutting-edge hydraulic system, the machine is regulated by Taiwan Seven Oceans' proportional valve, coupled with a high-resolution electronic ruler for precise real-time actuator tracking and positioning. This integration allows for meticulous adjustments of system pressure and flow, all managed seamlessly via the intuitive touch screen interface.
Distinguished Features of the Removable Flask Molding Machine:
1. Effortless, one-button automatic operation makes it easily accessible and operable without the need for specialized personnel.
For seamless molding, simply press the start button once (under core-free conditions). In cases where core work is needed, the program intelligently halts automatically, allowing for core completion. Once done, pressing the close mold button activates the automatic completion of the program, ensuring a smooth and efficient process.
2. Innovative horizontal and vertical parting designs eliminate column obstructions, simplifying core lowering.
3. Template installation is a breeze with a four-screw fixation system, allowing for mold changes within five minutes and enabling adaptability to molds of identical sizes.
4. Casting Hardness: Enjoy the flexibility to adjust casting hardness to meet specific requirements for different castings. Adjustments are straightforward, rapid, and efficient, reaching degrees of up to 85-90.
5. Adjustable casting height offers sand savings: The upper and lower compaction plates are adjustable, facilitating the production of varying casting heights.
6. Ensured Molding Precision: Employs a uniformly positioned mold board and sand box system, ensuring high repeatability and accuracy. The comprehensive molding process is entirely automated, free from human error, ensuring steady and efficient quality.
7. Consistent Casting Quality: Featuring an advanced mechanical positioning system, along with microcomputer and position detection linkage, this machine guarantees a wholly automated molding process, delivering stable and reliable molding quality.
8. Safety is paramount, with advanced light curtain protection in place to safeguard operator well-being at all times.
9. Exceptional Modeling Speed: Achieves approximately 40 seconds per box. The touch screen and parameter settings are user-friendly, allowing for customization to accommodate large-size models per customer specifications.
10. Versatile Production Options: Whether equipped with a conveying line or operating as a standalone unit, this machine simplifies production with minimal wiring complexity. Customers can utilize their existing sand mixers, complemented by a conveyor belt leading to the sand addition port, thus facilitating fully automated production.
11. Abundant Options for Pouring Ports and Air Needles: With 100-150 reserved positions, this feature enhances pouring port design, addresses ventilation challenges, and elevates casting yield.
Composition of the Removable Flask Molding Machine:
1. Horizontal sand injection utilizes side directional air flow suspension, ensuring even filling with no sand blockage, delivering high-quality sand filling. This reduces defective sand eyes and enhances casting size accuracy, suitable for simple shapes with thin sand layers. Compaction balance control prevents mold plate distortion and deformation, improving casting precision and reducing collapse risks, while accommodating thinner mold plates.
2. Our state-of-the-art upper and lower sand injection machine elegantly addresses the challenge of inconsistent sand hardness due to a uniform sand cloth. It effectively resolves sand shadow issues in castings with complex shapes or substantial casting heights. This dynamic up and down sand injection molding machine offers versatility, catering to a diverse range of castings—be it small, medium, or large. Even type plates with deep hanging sand shapes are effortlessly molded. Furthermore, it significantly reduces the collapse of boxes while enhancing the dimensional precision of castings.
Our innovative sand injection system employs the sophisticated method of airflow suspension for bottom injection. This ensures that the sand fills the type plate perpendicularly, maintaining a flowing state that guarantees uniformity. With this approach, sand clogging is a thing of the past, allowing for the stable production of intricate and deep-shaped products. This system elevates the quality of sand filling, reduces imperfections like bad sand eye, and enhances the dimensional accuracy of castings. It adeptly handles various sand characteristics and employs compaction balance control to avert distortion or deformation of the type plate mold, thus allowing for the use of thinner plate molds.
3. Moulding machine table.
Mould for molding is securely affixed to the middle box for efficient production. Its design features a butterfly-shaped movable plate, complemented by a robust bottom plate and top.
Constructed with premium QT500 ductile iron, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate ensure durability, while the lower pressure plate boasts a high chromium alloy iron composition. To fortify the equipment's high rigidity, numerous reinforcement bars are integrated behind the five plates, and the columns are crafted from 45Cr, medium frequency tempered with hard chrome plating. The hydraulic cylinders boast heavy-duty construction with NOK brand internal seals, and the hydraulic hoses are steel wire braided for high pressure and temperature resistance. With the addition of 4 support cylinders, the lower box cylinder's stability during demoulding is significantly enhanced, and the oil-driven sand pushing cylinder further bolsters sand pushing stability.
4. Pneumatic system
Our machine's pneumatic components are meticulously sourced from the esteemed Taiwan Airtac brand, encompassing air source processing triplets, pneumatic actuating element cylinders, and solenoid valves for comprehensive pneumatic control.
5. Hydraulic pumping station.
This advanced pump station features five pairs of solenoid valves, each precisely controlling the actions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push-type oil cylinder. Utilizing Japanese technology, the solenoid valves and oil pump from Japan Oil Research ensure unparalleled performance. The hydraulic system operates at a pressure of 19 MPa, with a commonly used pressure threshold of 13 MPa or less. System pressure is managed by the oil research proportional valve, complemented by a Mitsubishi PLC module and touch screen for digital control. Easily adjustable via the touch screen, the upper limit reaches 19 MPa. An air-cooled radiator safeguards the system, with an automatic cooling fan activating when hydraulic oil surpasses 30 degrees, maintaining optimal working temperature and protecting seals. A heater in the hydraulic oil tank automatically engages when the temperature drops below 6 degrees, halting at 10 degrees to prevent excessive viscosity that could damage the oil pump.
6. Control system.
Our sophisticated control system orchestrates the regulation of pressure, speed, and temperature operations. Predominantly powered by a Mitsubishi touch screen and PLC, it drives hydraulic solenoid valves and the Taiwan ADATA pneumatic components system, ensuring seamless equipment action and synchronized interlocking of operations. The hydraulic oil temperature system leverages an Omron thermostat for precise temperature control. Under the expert management of Mitsubishi PLC, output modules and SND relays govern the hydraulic system with finesse.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With an illustrious legacy spanning over 14 years, our company excels in crafting state-of-the-art sand casting machinery. We specialize in an array of sophisticated production lines, including the renowned green sand casting production line, the innovative furan resin sand casting production line, the advanced lost foam casting production line, and the highly efficient coated sand steel casting production line. Our expertise ensures precision and quality in every project we undertake.
Contact Us
Address: Nestled strategically at the North of G204 National Road, Poli Town, within the vibrant West Coast New Area of Qingdao, China, our location offers unparalleled accessibility and a hub of industrial innovation.
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