Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is primarily designed for use in automated green sand casting workshops. This advanced machinery pairs seamlessly with green sand recycling processing equipment, demanding a superior quality of green sand. It's essential to remove impurities like iron bean splinters from the old sand, rejuvenating it entirely for optimal use. The machine operates at a remarkable speed of 40-70 seconds per model, featuring both horizontal and vertical sand injection. This ensures an even and efficient mold hardness, averaging between HB80-90, offering unparalleled precision in casting.
Engineered for sophistication, the Removable Flask Molding Machine excels in producing intricate core castings with ease. Its streamlined sand line means minimal investment and space requirements, while offering exceptional automation. This translates to high production efficiency and simplified operations, making core removal, molding, and pouring processes a breeze. Ideal for automatic casting with sand, it delivers consistently stable quality and a user-friendly experience.
This machine's hydraulic system is a marvel, controlled with precision by Taiwan Seven Oceans' proportional valve. Equipped with a high-resolution electronic ruler, it ensures real-time actuator tracking and positioning. This allows for meticulous adjustments of system pressure and flow, all effortlessly managed via the intuitive touch screen interface.
Defining Characteristics of the Removable Flask Molding Machine:
1. User-Friendly Automation: With a simple one-button operation, mastering this machine requires no specialized skills. It's designed for straightforward usability.
Effortless Molding: Complete each molding cycle with a mere press of the start button. If the workpiece demands core work, the program automatically pauses for core completion. Once done, a quick press of the close mold button completes the cycle effortlessly.
2. Versatile Parting System: Embrace the ease of horizontal and vertical parting without column obstruction, simplifying core lowering.
3. Swift Template Installation: Secure with four screws, templates can be switched in under five minutes, accommodating same-size molds effortlessly.
4. Customizable Casting Hardness: Tailor casting hardness to specific requirements with just a few quick adjustments, effortlessly achieving up to 85-90 degrees.
5. Adjustable Casting Height: The flexible upper and lower compaction plates enable varying casting heights, optimizing sand use efficiently.
6. Precision Moulding Accuracy: Moulding processes are conducted in uniformly positioned mold boards and sand box systems, ensuring high repeatability. This fully automatic control process guarantees stable and efficient molding quality, free from human error.
7. Uniform Casting Quality: By employing a high-precision mechanical positioning system, along with microcomputer and position detection linkage, the machine ensures constant, reliable casting quality through fully automated control, minimizing human interference.
8. Advanced Safety Features: A sophisticated light curtain protection system enhances operator safety by providing a robust barrier during operation.
9. Impressive Modeling Speed: Capable of achieving up to 40 seconds per box, with an easily navigable touch screen for parameter settings. Customization for larger models is readily available to suit client needs.
10. Flexible Production Options: Whether paired with a conveying line or operated as a standalone unit, this machine facilitates production without complex wiring. Utilize existing sand mixers and integrate a conveyor belt to the sand addition port for a seamless, fully automated production experience.
11. Optimized Pouring and Ventilation: With 100-150 reserved positions for pouring ports and air needles, the machine simplifies pouring port design, enhances ventilation, and boosts casting yield.
Removable Flask Molding Machine Composition:
1. Innovative Horizontal Sand Injection: Utilizing side directional air flow suspension sand injection, it ensures even filling without blockages, enhancing sand filling quality. This reduces defects such as bad sand eyes and enhances casting size accuracy. Ideal for simple shapes and thin sand thickness products, it ensures compaction balance, thus minimizing distortion and deformation of the mold plate, reducing collapse risk, and accommodating thinner mold plates.
2. The innovative Upper and Lower Sand Injection Machine expertly addresses the challenge of inconsistent sand hardness that often arises from uniform sand distribution, resolving the issue of sand shadows in complex or towering castings. This versatile injection molding machine accommodates an extensive array of casting sizes—from small to large—and can even adeptly mold plates with intricate deep-hang sand shapes. Moreover, it significantly reduces the risk of collapse boxes, enhancing the precision and dimensional accuracy of castings.
Experience unparalleled sand filling precision with our advanced Sand Injection System, featuring air flow suspension bottom injection. This innovative method allows sand to flow perpendicularly to the type plate, ensuring even and thorough filling without the hassle of sand clogging. Consistently producing intricate and deep-shaped products, the system elevates sand filling quality, minimizes defects like sand eyes, and bolsters casting accuracy. It effortlessly adapts to varying sand characteristics with compaction balance control, preventing distortions and enhancing mold precision while supporting thinner type plates.
3. Precision Moulding Machine Table.
The Moulding Setup features a fixed mold on the middle box. Designed with a butterfly-shaped movable plate, bottom plate, and top for seamless production.
Crafted with precision, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are made from robust QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. To ensure superior rigidity, reinforced bars are strategically cast behind the five plates. Columns utilize 45Cr, medium frequency tempered, and hard chrome plated for durability. Equipped with high-performance NOK hydraulic seals, the system's heavy-duty hydraulic cylinders and steel wire braided high-pressure hoses withstand extreme temperatures and pressures. Enhanced demoulding stability is achieved with 4 support cylinders, and the oil-based sand pushing cylinder further elevates sand pushing reliability.
4. Superior Pneumatic System
Our machine's pneumatic components are sourced from the esteemed Taiwan Airtac brand, incorporating air source processing triplets, pneumatic actuating element cylinders, and precision pneumatic control element solenoid valves.
5. Advanced Hydraulic Pumping Station.
This state-of-the-art pump station boasts 5 pairs of sophisticated solenoid valves, each meticulously controlling the main oil cylinder, lower and upper box oil cylinders, upper platen, and push-type oil cylinders. Utilizing top-tier Japan Oil Research solenoid valves and oil pumps, the hydraulic system operates at a maximum pressure of 19MPa, with a typical pressure of 13MPa or below. Proportional valve control and a Mitsubishi PLC module with touch screen integration allow for precise, digital adjustments, maintaining the hydraulic oil within optimal temperature ranges. An air-cooled radiator automatically activates when oil exceeds 30 degrees, safeguarding the hydraulic seals and preventing temperature rises. Additionally, an integrated heater maintains operational efficiency by activating below 6 degrees, preventing excessive oil viscosity and pump damage.
6. Comprehensive Control System.
Our Control System meticulously manages pressure, speed, and temperature operations. The automation relies on a Mitsubishi touch screen and PLC to precisely drive hydraulic solenoid valves and Taiwan ADATA pneumatic components, ensuring seamless and synchronized equipment actions. Temperature regulation is finely controlled by an Omron thermostat, with hydraulic operations governed by Mitsubishi PLC output modules and SND relays, delivering exceptional system performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
For over 14 remarkable years, Qingdao Sanzhuji Technology Co., Ltd. has been a pioneer in the sand casting machinery industry. We specialize in a comprehensive range of innovative sand casting solutions, including the green sand casting production line, furan resin sand casting production line, lost foam casting production line, and the sophisticated coated sand steel sand buried casting production line. Our commitment to quality and excellence continues to set us apart in the competitive landscape.
Contact Us
Address: Conveniently located at the North of G204 National Road, Poli Town, within the vibrant West Coast New Area of Qingdao, China, our state-of-the-art facilities await your visit.
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