Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine stands as a beacon of efficiency and precision in the automated green sand casting realm. Perfectly designed for integration with green sand recycling processing equipment, this powerhouse ensures top-tier sand quality by meticulously removing impurities like iron bean splinters. Featuring a rejuvenating touch for used sand, this machine impressively operates at 40-70 S/model. It boasts dynamic capabilities with its dual-mode sand injection—horizontal and vertical—and delivers molds with a robust average hardness of HB80-90.
Experience the future of casting with the Removable Flask Molding Machine, where intricate core production meets seamless simplicity. With minimal investment and a compact footprint, this machine excels in automation and productivity. Effortless to operate, it simplifies core removal and ensures excellence in molding and pouring. Achieve precise, automatic sand casting with unmatched efficiency and consistently superior quality.
The hydraulic system of this machine is a marvel, orchestrated by the Taiwan Seven Oceans proportional valve. Enhanced by a high-resolution electronic ruler, it offers real-time actuator tracking and positioning. This ensures that pressure and flow adjustments are precisely managed via an intuitive touch screen interface.
Key Characteristics of the Removable Flask Molding Machine:
1. Simplified automation at its best—one-button, user-friendly operation eliminates the need for specialized personnel.
Every complete mold cycle is just a button press away. For core-involved workpieces, the program intuitively pauses for core installation. Once the core is set, a simple close mold button completes the process seamlessly.
2. Ingeniously designed with both horizontal and vertical parting, this machine offers unobstructed core lowering, free from column hindrances.
3. Swift Template Installation: Securely fasten templates with four screws in under five minutes, ensuring adaptability for molds of identical dimensions.
4. Adjustable Casting Hardness: Tailor casting hardness to specific requirements with a few simple parameter tweaks, ensuring rapid adjustments up to 85-90 degrees.
5. Sand-saving Adjustable Casting Height: The adaptable compaction plates cater to diverse casting heights, optimizing sand usage.
6. Precision Moulding Accuracy: Moulding processes occur within a uniform mold board and sandbox system, guaranteeing high repeatability. Fully automated control ensures consistent, high-quality molding without human interference.
7. Consistent and Uniform Casting Quality: Employing a high-precision mechanical positioning system with microcomputer linkage, this machine ensures stable and reliable molding.
8. Operator Safety First: Equipped with advanced light curtain protection, it prioritizes the safety of operators.
9. Rapid Modeling Speed: Master the art of speed with approximately 40 seconds per box. A user-friendly touch screen allows for effortless parameter settings and customization for larger models.
10. Versatile Production Capabilities: Adaptable for use with conveying lines or as a standalone unit, this machine simplifies production with straightforward wiring. Customers can utilize existing sand mixers, complemented by a conveyor belt, to achieve full automation.
11. Pouring Precision: With 100-150 reserved pouring ports and air needle positions, it enhances design flexibility, addresses ventilation, and boosts casting yields.
Composition of the Removable Flask Molding Machine:
1. Horizontal Sand Injection Excellence: Featuring side directional air flow suspension, it ensures even filling with no sand blockage. This results in superior sand filling quality, minimizes defects, enhances casting accuracy, and is perfect for simple shapes with thinner sand layers. Compaction balance control prevents mold distortion, improving precision and reducing risks of collapse boxes or breakages.
2. The innovative Upper and Lower Sand Injection Machine expertly addresses the challenge of inconsistent sand hardness with its uniform sand cloth application. It resolves the issue of sand shadow, making it ideal for intricate castings or those with significant height. This versatile machine accommodates a wide range of casting sizes—small, medium, and large—and can handle type plates with deeply embedded sand molds. Additionally, it effectively reduces collapse box scenarios and enhances the dimensional precision of castings.
Our sand injection technology employs a cutting-edge air flow suspension and bottom injection method, ensuring perpendicular sand filling to the type plate. This results in uniform sand distribution, eliminating clogs and enabling the consistent production of deep and complex shapes. By enhancing sand filling quality, it minimizes sand eyes and elevates casting dimensional accuracy, adapting to diverse sand characteristics. With balanced compaction control, it prevents mold distortion and deformation, improving casting precision and reducing collapse box occurrence, while allowing for thinner mold usage.
3. Moulding Machine Table.
The molding operation is centered on the middle box, where the mold is securely fixed for production. Its butterfly-shaped movable plate, bottom plate, and top
Each component of our molding machine—be it the butterfly plate, bottom plate, top plate, sand box, or upper pressure plate—is crafted from QT500 ductile iron, while the lower pressure plate boasts high chromium alloy iron. To ensure robust equipment rigidity, a multitude of reinforcement bars are integrated behind these five plates. The columns, forged from 45Cr, undergo medium-frequency tempering and are coated with hard chrome. Our hydraulic cylinders are of the heavy-duty variety, featuring NOK brand internal seals. The high-pressure hydraulic hoses, braided with steel wire, withstand both high pressure and temperature. Equipped with 4 support cylinders, the lower box cylinder significantly boosts demoulding stability. The sand pushing cylinder, an oil cylinder, further enhances sand pushing reliability.
4. Pneumatic System
The pneumatic system of this state-of-the-art machine integrates high-quality components from Taiwan's Airtac brand. This includes a full suite of air source processing triplet, pneumatic actuating element cylinders, and pneumatic control element solenoid valves, all ensuring optimal performance.
5. Hydraulic Pumping Station.
This advanced pumping station is equipped with five pairs of solenoid valves, each precisely controlling the actions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push-type oil cylinder. Utilizing Japan Oil Research's solenoid valves and oil pump, the hydraulic system operates at a pressure of 19MPa, with routine pressures maintained at 13MPa or below. System pressure control is managed via an Oil Research proportional valve, seamlessly integrated with a Mitsubishi PLC module and touch screen, enabling digital control. Adjustments can be made through the touch screen by inputting the desired number to set an upper limit of 19MPa. An air-cooled radiator activates when hydraulic oil exceeds 30 degrees, automatically starting a cooling fan to maintain optimal working temperatures, thereby safeguarding hydraulic cylinder seals and preventing oil temperature spikes. A heater within the hydraulic oil tank automatically engages when temperatures dip below 6 degrees, ceasing at 10 degrees, to avert excessive oil viscosity due to low temperatures, thus protecting the oil pump.
6. Control System.
Our sophisticated control system oversees pressure, speed, and temperature operations, utilizing Mitsubishi's premium touch screen and PLC to drive hydraulic solenoid valves and integrate seamlessly with Taiwan ADATA pneumatic components. This ensures precise hydraulic component actions and maintains continuous and interlocking operational relationships. The hydraulic oil temperature system leverages an Omron thermostat for meticulous temperature management. Under the governance of Mitsubishi PLC, the hydraulic system functions through output modules and SND relays, ensuring flawless operation.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
QINGDAO SANZHUJI TECHNOLOGY CO., LTD.: With over 14 years of pioneering excellence, we specialize in crafting state-of-the-art sand casting machinery. Our diverse and comprehensive product range includes advanced green sand casting production lines, innovative furan resin sand casting production lines, precision-engineered lost foam casting production lines, and sophisticated coated sand steel sand buried casting production lines. We are dedicated to delivering cutting-edge solutions that meet the dynamic needs of our clients, setting benchmarks in quality and innovation.
Contact Us
Address: Nestled in the heart of Poli Town, at the strategic hub just north of the G204 National Road, West Coast New Area, Qingdao, China, our factory stands as a beacon of quality and innovation.
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