Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a sophisticated marvel in automated green sand casting workshops. This high-efficiency machine harmoniously works alongside green sand recycling processing equipment, ensuring the utmost quality of green sand. Meticulously removing impurities such as iron bean splinters from old sand, it rejuvenates the sand with precision, operating at a swift pace of 40-70 seconds per model. The machine elegantly divides its process into horizontal and vertical sand injections, producing mold sand with a remarkable hardness of HB80-90 on average, delivering superb casting results.
The Removable Flask Molding Machine stands as a pinnacle of innovation, particularly adept at producing complex castings with ease. Its simplified sand line means less capital investment, minimal space occupation, and a high degree of automation. With superior production efficiency, it’s user-friendly and simplifies the core removal process. The molding and pouring operations are seamless, supporting automatic casting sand molding. This machine ensures consistently high efficiency, stable quality, and straightforward operation, setting new standards in casting technology.
Boasting state-of-the-art technology, the hydraulic system of this molding machine is powered by the precise proportional valve from Taiwan Seven Oceans. Equipped with a high-resolution electronic ruler, it allows real-time tracking and positioning of the actuator. This enables precise adjustment of system pressure and flow, effortlessly managed via the touch screen interface for unparalleled operational control.
Distinguishing characteristics of the Removable Flask Molding Machine:
1. Experience ultimate convenience with automatic one-button operation. Effortlessly simple to understand and operate, it requires no professional skills, making it accessible to any operator.
Each complete molding cycle is initiated with a single press of the start button (excluding core work conditions). For tasks requiring core work, the program intelligently pauses after selection. Once the core process is complete, simply press the close mold button to automatically complete the process, offering seamless operational flow.
2. With innovative horizontal and vertical parting, the design ensures no column obstruction, facilitating an unobstructed core-lowering process.
3. Experience swift template installation with a four-screw fixation method. Templates are replaceable within five minutes, accommodating mold changes with the same size effortlessly.
4. Tailor your casting hardness with ease: the machine allows for flexible adjustment, aligning with diverse casting requirements. Simple parameter tweaks enable adjustments from 85-90 degrees, ensuring quick and convenient operation.
5. Optimize sand use with adjustable casting height: the upper and lower compaction plates adapt, permitting the production of varying casting heights.
6. Achieve unparalleled molding accuracy: the process is executed in a uniformly positioned mold board and sand box system, ensuring high repeatability. Fully automatic control of the molding process eliminates human error, guaranteeing stable and efficient quality results.
7. Consistent and uniform casting quality: the machine integrates high-precision mechanical positioning, a microcomputer, and position detection linkage. The fully automated control of the molding process ensures reliability and stability, free from human interference.
8. Prioritizing safety with advanced protection: equipped with a state-of-the-art light curtain protection device, it ensures the safety and security of all operators.
9. Experience speedy modeling: each box molds in approximately 40 seconds. The touch screen allows for effortless parameter settings and can be customized to suit customer-specific large-size models.
10. Adaptable production: capable of integrating with a conveyor line or functioning independently, this machine requires no complex wiring. Customers can utilize their existing sand mixer, connecting it to a conveyor belt directed to the machine's sand addition port, enabling fully automated production.
11. With a versatility of 100-150 reserved positions for pouring ports and air needles, it simplifies the design of pouring ports, solves ventilation issues, and significantly enhances casting yield.
Key components of the Removable Flask Molding Machine:
1. The horizontal sand injection system employs side directional airflow suspension, ensuring even filling without sand blockages. It enhances sand filling quality, mitigates defective sand eyes, and boosts casting size accuracy. Perfect for simple shapes and thin sand thickness, it delivers balanced compaction control to prevent distortion and deformation of the mold plate, improving casting size accuracy and reducing collapse box occurrences. It accommodates thinner mold plates for efficiency.
2. The groundbreaking Upper and Lower Sand Injection Machine is a beacon of innovation, addressing the critical challenge of inconsistent sand hardness often caused by uniform sand distribution. By tackling the issue of sand shadows in castings with complex designs or significant heights, this machine is a game-changer. It caters to a diverse range of casting sizes, whether small, medium, or large, and even accommodates type plates with deeply embedded sand shapes. Moreover, it significantly reduces the collapse of boxes, enhancing the dimensional precision of your castings.
Our advanced sand injection technique, employing air flow suspension with bottom injection, ensures seamless sand filling perpendicularly to the type plate. This technique achieves exceptional uniformity, completely eliminating sand clogging issues, and enables the production of intricate, deep-shaped products with remarkable stability. With improved sand filling quality, it drastically reduces unwanted sand eyes, while enhancing the dimensional accuracy of castings. The system is versatile, adapting to various sand characteristics, and utilizes compaction balance control to prevent mold distortion and deformation. Additionally, it permits the use of thinner type plate molds, optimizing dimensional precision and reducing collapse box occurrences.
3. Moulding Machine Table - An essential component, the molding machine table offers a robust foundation for your production needs.
The molding machine integrates the mold fixed on the middle box, designed for seamless production. Its design features a butterfly-shaped movable plate, complemented by a sturdy bottom plate and top.
Constructed with precision, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate are crafted from QT500 ductile iron, while the lower pressure plate utilizes high chromium alloy iron for superior durability. Reinforced with numerous support bars, these components ensure exceptional rigidity. Employing 45Cr columns, medium frequency tempered and hard chrome plated, our equipment guarantees longevity. The heavy-duty hydraulic cylinders, equipped with internal NOK brand seals, and high-pressure, high-temperature resistant steel wire braided hoses, enhance stability. The lower box cylinder features 4 support cylinders for improved demoulding performance, while the oil-driven sand pushing cylinder further stabilizes sand pushing operations.
4. Pneumatic System - At the heart of this machine is a state-of-the-art pneumatic system that leverages the reputable Taiwan Airtac brand. This system features an air source processing triplet, pneumatic actuating cylinders, and a sophisticated pneumatic control element solenoid valve.
Crafted with precision, our pneumatic components integrate the renowned Taiwan Airtac brand. This trusted brand comprises an air source processing triplet, pneumatic actuation elements like cylinders, and the highly efficient pneumatic control element solenoid valve.
5. Hydraulic Pumping Station - Engineered for excellence, our hydraulic pumping station is equipped with a set of 5 pairs of solenoid valves that meticulously control various cylinders. These include the main oil, lower box, upper box, upper platen, and push type cylinders.
This state-of-the-art hydraulic pump station features 5 pairs of solenoid valves, precisely managing the functions of the main oil cylinder, lower box oil cylinder, upper box oil cylinder, upper platen oil cylinder, and push type oil cylinder. Utilized are solenoid valves and oil pumps from Japan’s esteemed Oil Research brand, ensuring a hydraulic system pressure of 19MPa, with a standard operating pressure of 13MPa or less. The system's pressure control employs proportional valves from Oil Research, seamlessly integrated with Mitsubishi PLC modules and touch screens for digital precision. Adjustable via the touch screen, it allows for a maximum pressure limit of 19MPa. An air-cooled radiator activates when hydraulic oil temperatures exceed 30 degrees, safeguarding against temperature-induced seal damage. Additionally, a tank-installed heater automatically activates below 6 degrees, ceasing at 10 degrees, to maintain optimal oil viscosity and flow.
6. Control System - Our cutting-edge control system oversees the critical aspects of pressure, speed, and temperature operations. The automated system primarily employs Mitsubishi touch screens and PLCs, driving hydraulic solenoid valves and integrating Taiwan ADATA pneumatic components for unparalleled equipment action synchronization.
The comprehensive Control System orchestrates pressure, speed, and temperature operations with precision. It features an advanced automatic system utilizing Mitsubishi touch screens and PLC control, ensuring seamless operation of hydraulic solenoid valves alongside Taiwan ADATA pneumatic components. This integration facilitates continuous, interlocking actions, maintaining optimal hydraulic oil temperature through an Omron thermostat. Under Mitsubishi PLC control, the hydraulic system employs output modules and SND relays for efficient management.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With a legacy of 14 illustrious years, Qingdao Sanzhuji Technology Co., Ltd. stands at the forefront of innovation in sand casting machinery. Our distinguished range includes the green sand casting production line, the versatile furan resin sand casting production line, the advanced lost foam casting production line, and the specialized coated sand steel sand buried casting production line, each crafted with precision to meet diverse industrial demands.
Contact Us
Address: Situated conveniently north of G204 National Road, in the thriving industrial hub of Poli Town, West Coast New Area, Qingdao, China, our factory is strategically located to serve our distinguished clientele with ease and efficiency.
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