Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
The Removable Flask Molding Machine is a revolutionary asset specifically designed for high-efficiency, automated green sand casting workshops. Perfectly paired with advanced green sand recycling equipment, this machine ensures top-tier sand quality by meticulously removing impurities like iron splinters from used sand. It rejuvenates old sand quickly and efficiently, boasting an impressive 40-70 seconds per model cycle. It features dual modes of horizontal and vertical sand injection, delivering an average mold sand hardness of HB80-90, ensuring precision and strength in every cast.
Unlock the potential of complex core castings with the Removable Flask Molding Machine. Experience a seamless, simplified sand line process that requires minimal investment and space. This machine offers unparalleled automation, boosting productivity and ensuring easy operation. Its design facilitates effortless core removal, and its superior molding and pouring capabilities guarantee precision and excellence. Elevate your casting processes with automatic sand molding that promises high efficiency, consistent quality, and straightforward operation.
Harnessing the excellence of Taiwan Seven Oceans, the hydraulic system of this machine is seamlessly managed by a sophisticated proportional valve. Paired with a high-resolution electronic ruler, it provides real-time tracking and precise actuator positioning. System pressure and flow adjustments are effortlessly managed via an intuitive touch screen, achieving unparalleled precision and control in operations.
Key Features of the Removable Flask Molding Machine:
1. Experience the ease of automatic one-button operation, designed for simplicity and efficiency, eliminating the need for specialized operators.
With just a single press, the molding process is initiated, streamlining operations (in non-core work conditions). For core-requiring workpieces, the program intelligently pauses for core insertion, then resumes to automatically complete the cycle upon pressing the close mold button.
2. Benefit from both horizontal and vertical parting, free from obstructions, ensuring smooth and unobstructed core lowering.
3. Template installation is a breeze: Secure your templates with four screws and enjoy hassle-free replacements in under five minutes, perfectly accommodating molds of the same size.
4. Tailor your casting hardness effortlessly: Adjust casting hardness swiftly to match specific casting requirements with just a few parameters, ranging from 85-90 degrees with ease and speed.
5. Optimize sand usage with adjustable casting heights: The adaptable upper and lower compaction plates allow for diverse casting heights, maximizing resource management.
6. Superior Moulding Accuracy: Achieve precision with uniformly positioned mold boards and sand box systems, ensuring high repeatability. Fully automated control eliminates human error, guaranteeing consistent, high-quality results.
7. Consistent Casting Quality: This advanced machine employs high-precision mechanical positioning, integrated with microcomputer and position detection for automatic control, ensuring that casting quality remains stable, uniform, and reliable.
8. Prioritizing Safety: Equipped with a state-of-the-art light curtain protection system, this machine guarantees operator safety, offering peace of mind with every use.
9. Rapid Modeling Speed: Achieve approximately 40-second cycle times per box, with user-friendly touch screen parameter settings. Customization options are available to accommodate large-size models, tailored to meet your specific needs.
10. Flexible Production Capabilities: This machine is adaptable for use with either a conveying line or standalone operation. Simplify your setup with minimal wiring, utilizing existing sand mixers, and integrate a conveyor belt to the sand addition port for a fully automated production experience.
11. Enhancing Pouring and Ventilation: With 100-150 reserved pouring port and air needle positions, this machine facilitates innovative pouring port designs, solves ventilation challenges, and enhances casting yields significantly.
Composition of the Removable Flask Molding Machine:
1. Cutting-edge Horizontal Sand Injection: Utilizing side directional air flow suspension, the system ensures even sand distribution, preventing blockages and enhancing fill quality. This mechanism minimizes defects, enhances casting precision, and allows for thinner mold plates, ensuring high-quality results across various product shapes and sand thicknesses.
2. Our advanced Upper and Lower Sand Injection Machine expertly tackles the challenge of inconsistent sand hardness, providing a uniform sand distribution across all casting types. This revolutionary technology effectively eliminates sand shadows in castings of complex shapes or with significant casting heights. Suitable for a diverse range of castings, from small to large, this machine can even handle type plates with deep-set sand formations. Experience enhanced dimensional accuracy and reduced collapse box incidence, ensuring your castings are of the highest quality.
Sand injection is ingeniously executed through air flow suspension and bottom injection techniques, ensuring sand flows uniformly and perpendicular to the type plate. This precision in sand filling prevents clogging and enables the stable production of intricate and deep-shaped products. Our system enhances the quality of sand filling, minimizing defects such as sand eyes and significantly boosting the dimensional precision of castings. Adaptable to various sand types, it employs compaction balance control to avert mold distortion and deformation, allowing for the use of thinner type plate molds.
3. Moulding Machine Table: An integral component offering robust support for molding operations.
The Mould for molding is securely mounted on the middle box, ensuring stability during production. Its butterfly-shaped movable plate, along with the bottom and top plates, is engineered for precision.
Constructed from durable QT500 ductile iron, the butterfly, bottom, top, and sand box plates, along with the upper pressure plate, ensure high equipment rigidity. The lower pressure plate, made from high chromium alloy iron, is reinforced with numerous bars cast behind the five plates for added strength. The columns comprise 45Cr, medium frequency tempered and hard chrome plated for maximum durability. Heavy-duty hydraulic cylinders with NOK brand seals and steel wire braided high-pressure hoses resist both high pressure and temperature. Four support cylinders enhance demolding stability, while the oil-driven sand pushing cylinder ensures precision.
4. Pneumatic System: Efficient and reliable, utilizing high-quality Taiwan Airtac brand components for seamless operation.
Our pneumatic system integrates premium Taiwan Airtac brand components, featuring an air source processing triplet, pneumatic actuating cylinders, and pneumatic control solenoid valves, ensuring reliable performance and longevity.
5. Hydraulic Pumping Station: A testament to innovation, designed for precision and reliability.
Equipped with 5 pairs of meticulously engineered solenoid valves, our pumping station controls the main, lower, upper box oil cylinders, upper platen, and push type oil cylinders with precision. Utilizing Japan Oil Research solenoid valves and pumps, the hydraulic system operates at a maximum of 19MPa, with 13MPa as the usual operating pressure. The pressure is finely adjusted via a proportional valve and controlled by a Mitsubishi PLC module with a touch screen for seamless digital management. An air-cooled radiator safeguards against excessive heat, while an integrated heater prevents low-temperature viscosity issues, optimizing oil flow and pump longevity.
6. Control System: Precision engineered for ultimate control, managing pressure, speed, and temperature with finesse.
Harnessing the power of Mitsubishi touch screen and PLC controls, our system offers remarkable automation of pressure, speed, and temperature. Driving the hydraulic solenoid valve and ADATA pneumatic components, it ensures synchronized equipment action. Temperature control is achieved via Omron thermostats, while the entire hydraulic operation is governed by Mitsubishi PLC through output modules and SND relays, providing a smooth, interlocked performance.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of expertise, Qingdao Sanzhuji Technology Co., Ltd. proudly specializes in the sophisticated manufacturing of sand casting machinery. Our diverse portfolio includes the efficient green sand casting production line, advanced furan resin sand casting systems, the innovative lost foam casting production line, and the exceptional coated sand steel sand buried casting production solutions.
Contact Us
Address: Situated in the strategic location of North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our facilities offer unparalleled access to key transportation routes.
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