Product Parameters
| Model |
Efficiency of production:T/H |
Drum diameter:mm |
Motor power:Kw |
| Y4210 |
2.6 |
205 |
0.75 |
| Y4215 |
5 |
205 |
1.1 |
| Y4220 |
11.5 |
205 |
1.5 |
| Y4225 |
18.5 |
250 |
2.2 |
Detailed Photos
Product Description
This state-of-the-art machine is expertly engineered to transport free-flowing powder materials like clay, coal powder, and cement. These materials, known for their ease in maneuverability, low stickiness, minimal abrasion, and resilience against breakage, are handled with remarkable efficiency. This equipment is celebrated for its uncomplicated design, robust reliability, and exceptional sealing capabilities. When paired with a time relay for feeding control, it ensures uniform and precise material distribution.
In the demanding realm of industrial transportation, particularly for loose powders such as pulverized coal, cement, and clay, the equipment's sealing effectiveness, precision in quantitative control, and superior wear resistance stand as pivotal factors in maintaining seamless production and optimizing cost efficiency. Addressing the specific needs of low-viscosity and moderately abrasive powders, our advanced intelligent powder conveyor offers an exemplary solution. Featuring innovative structural design and state-of-the-art intelligent control systems, it stands as a paragon of efficient, clean, and technologically advanced material transportation. This comprehensive analysis will delve into the equipment's unrivaled technical advantages, essential core components, intelligent control mechanisms, and its far-reaching applications across industries such as building materials, chemicals, and metallurgy.
1. Technical Advantages and Core Component Design
Reflecting the inherent characteristics of loose powders, which boast excellent fluidity and a bulk density of 0.8-1.6t/m³, the equipment is designed with a modular framework and fortified with cutting-edge wear-resistant sealing technology. These features collectively assure long-lasting, stable operational performance.
2. Low-Resistance Conveying System:
The spiral conveying pipe is ingeniously crafted with a double-wall hollow structure, utilizing premium 304/316L stainless steel. Its interior is expertly coated with a tungsten carbide layer (minimum thickness of 0.3mm), significantly lowering the powder's friction coefficient (μ<0.15). This results in a remarkable 35% reduction in energy consumption compared to conventional single-tube designs.
By precisely optimizing the blade's inclination angle (25°-35°) and pitch (1.2-1.5 times the pipe's diameter), this system seamlessly adapts to the unique properties of materials like clay and cement, achieving an impressive conveying efficiency ranging from 15 to 50m³/h.
Triple Sealing Protection:
Static Seal: The flange connection is fortified with a metal graphite gasket capable of withstanding temperatures up to 400ºC and enhanced by a PTFE coating, ensuring a leakage rate of less than 0.01mg/m³.
Dynamic Seal: The ingenious design incorporates a labyrinth seal combined with a nitrogen air curtain on the transmission shaft, effectively safeguarding against dust infiltration within the bearing cavity, conforming to the rigorous IP65 protection standard.
Intelligent Compensation: Equipped with a state-of-the-art pressure sensor that continuously monitors the pressure differential within the sealing chamber, this system automatically fine-tunes the preload of the compensation spring, thereby tripling the seal's durability.
Wear-Resistant and Enhanced Design:
Easily replaceable ceramic liners, boasting a Mohs hardness level of 9, are strategically positioned at vulnerable points—including the feed inlet and blade edges. Maintenance and replacement are exceptionally efficient, requiring less than 30 minutes.
The drive unit is meticulously engineered with carburized gears and a sophisticated grease lubrication system, ensuring an impressive 10,000 hours of maintenance-free operation.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
Specializing in the intricate craft of sand casting machinery, Qingdao Sanzhuji offers a diverse array of production lines: from green sand casting and furan resin sand casting to lost foam and coated sand steel sand buried casting production lines. With a rich legacy spanning 14 years since its inception, the company stands as a beacon of expertise and innovation in the industry.
Contact Us
Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China
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