Product Parameters
| Model |
Sand box size:
mm |
Upper sand mold thickness:
mm |
Sand mold thickness of lower box: mm |
Modeling speed: S/Mould |
Working air pressure:Mpa |
Drive mode |
| SX1A4555 |
450×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5555 |
550×550 |
150~300 |
150~200 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A5565 |
550×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6565 |
650×650 |
150~300 |
150~250 |
28~36 |
0.52-0.6 |
Hydraulic |
| SX1A6070 |
600×700 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A6575 |
650×750 |
150~300 |
150~250 |
36~39 |
0.52-0.6 |
Hydraulic |
| SX1A7575 |
750×750 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A7585 |
750×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A8585 |
850×850 |
200~300 |
200~250 |
39~49 |
0.52-0.6 |
Hydraulic |
| SX1A80100 |
800×1000 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A80110 |
800×1100 |
200~300 |
200~250 |
45~59 |
0.52-0.6 |
Hydraulic |
| SX1A100100 |
1000×1000 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
| SX1A110110 |
1100×1100 |
200~300 |
200~250 |
50~69 |
0.52-0.6 |
Hydraulic |
Detailed Photos
Product Description
Experience seamless integration in your casting operations with our Removable Flask Molding Machine, expertly crafted for automated green sand casting workshops. This innovative machine works harmoniously with green sand recycling processing equipment, ensuring the superior quality of green sand by efficiently removing impurities such as iron bean splinters. Witness rejuvenated sand, achieving a remarkable 40-70 S/model. The machine is designed for both horizontal and vertical sand injection, delivering an impressive mould sand hardness averaging HB80-90, elevating your casting production to new heights.
The Removable Flask Molding Machine is your gateway to producing intricate castings with remarkable ease. Its streamlined sand line requires minimal investment and occupies less space, while boasting a high degree of automation and production efficiency. This user-friendly machine simplifies core removal, molding, and pouring processes, ensuring flawless automatic molding of casting sand. Delivering high efficiency and stable quality, it revolutionizes the casting industry with its straightforward operation.
Delve into precision control with our hydraulic system, featuring the Taiwan Seven Oceans proportional valve. Coupled with the high-resolution electronic ruler, this system ensures real-time tracking and positioning of the actuator. Achieve precise adjustments of system pressure and flow through the intuitive touch screen, offering unparalleled convenience and accuracy for your operations.
Characteristics of Removable Flask Molding Machine:
1. Enjoy hassle-free operations with our automatic one-button feature, designed for simplicity and ease. No specialized skills are needed, making it accessible to all.
Our machine ensures effortless molding with just a single press of the start button, eliminating the need for core workpieces. The program intelligently pauses to accommodate core requirements and resumes automatically once completed, culminating with the press of the close mold button.
2. Featuring both horizontal and vertical parting, this machine offers unobstructed core lowering, making the molding process smoother and more efficient.
3. Simplify your setup with our template installation system using four secure screws, allowing for swift replacements within five minutes. The design adapts seamlessly to molds of similar sizes.
4. Cater to diverse casting demands with our adjustable casting hardness feature. Fine-tune a few parameters to swiftly reach the desired hardness between 85-90 degrees, delivering precision to your casting outcomes.
5. Save on resources with our adjustable casting height feature. The upper and lower compaction plates adapt effortlessly, allowing you to produce varied casting heights while conserving sand.
6. Unmatched molding accuracy is yours with our uniformly positioned mold board and sand box system. Achieve high repeatability with a fully automated control process, free from human interference, ensuring stable and efficient molding quality.
7. Achieve consistent and uniform casting quality with our high-precision mechanical positioning system. Supported by microcomputer and position detection linkage, the entire molding process is fully automated, free from human interference, delivering reliable and stable results.
8. Prioritize safety with our advanced protection system, featuring a sophisticated light curtain that ensures operator safety without compromise.
9. Achieve swift modeling with a speed of approximately 40 seconds per box. Our intuitive touch screen allows for convenient parameter setting, with customizations available to suit large-size model requirements.
10. Flexibility is at your fingertips with options for a conveying line or single machine production. Our machine operates without complex wiring, allowing the use of an existing sand mixer. Simply integrate a conveyor belt to the sand addition port for fully automated production.
11. Enhance your casting process with up to 100-150 reserved positions for pouring ports and air needles. This thoughtful design facilitates efficient pouring port configuration, addresses ventilation challenges, and boosts casting yield significantly.
Removable Flask Molding Machine Composition:
1. Our horizontal sand injection system employs side directional air flow suspension, ensuring even filling and eliminating sand blockage issues. Experience high sand filling quality that enhances casting size accuracy, ideal for products with simple shapes and thin sand thickness. Benefit from compaction balance control, preventing mold plate distortion and reducing collapse boxes, suitable for thinner mold plates.
2. Experience the prowess of our Upper and Lower Sand Injection Machine, expertly engineered to tackle the challenging issue of inconsistent sand hardness due to uniform sand cloth. This revolutionary solution also addresses the sand shadow dilemma inherent in complex-shaped or high casting height applications. Our cutting-edge up and down sand injection molding machine is versatile, accommodating an extensive range of castings - from small and medium to large castings. It adeptly molds type plates with deep hanging sand shapes and remarkably reduces collapse box occurrences, significantly enhancing the dimensional accuracy of your castings.
Our sand injection technology utilizes an innovative air flow suspension bottom and bottom injection method, ensuring the sand fills vertically in a fluid-like manner, achieving unparalleled uniformity. Say goodbye to sand clogging! This advancement allows for the seamless production of intricate and deep-shaped products. Expect superior sand filling quality, minimized bad sand eye instances, and improved dimensional precision. The system is compatible with various sand types, employing compaction balance control to prevent mold distortion and deformation. This ensures the utmost dimensional accuracy of your castings, reduces collapse box issues, and facilitates the use of thinner type plate molds.
3. At the heart of our operations is the Moulding Machine Table.
The Mould for molding is meticulously secured on the middle box for production. Its components, including the butterfly-shaped movable plate, bottom plate, and top plate, are designed with precision.
Crafted from QT500 ductile iron, the butterfly plate, bottom plate, top plate, sand box, and upper pressure plate embody exceptional durability, while the lower pressure plate boasts high chromium alloy iron construction. To guarantee robust rigidity, the equipment is reinforced with a multitude of cast-in reinforcement bars. The columns are constructed from 45Cr, tempered with medium frequency, and finished with hard chrome plating. Our hydraulic cylinders are heavy-duty, featuring NOK brand internal seals, and are connected with steel wire braided high-pressure hoses, offering resilience against high pressure and temperature. The lower box cylinder incorporates four support cylinders, markedly enhancing the stability of demoulding, complemented by an oil cylinder sand pushing cylinder that further stabilizes sand pushing.
4. Revolutionary Pneumatic System:
Our pneumatic system is powered by exemplary components from Taiwan's Airtac brand, featuring an air source processing triplet, pneumatic actuating elements, and a state-of-the-art pneumatic control solenoid valve.
5. Advanced Hydraulic Pumping Station:
Our hydraulically adept pump station is equipped with five pairs of precision solenoid valves, each dedicated to controlling the main, lower box, upper box, upper platen, and push type oil cylinders. With solenoid valves and oil pumps from Japan Oil Research, the hydraulic system offers a pressure ceiling of 19MPa, operating optimally at pressures of 13MPa or lower. System pressure is finely tuned using Oil Research's proportional valve, integrated with a Mitsubishi PLC module and touch screen for seamless digital control. Adjustments are effortlessly made via the touch screen, with an air-cooled radiator ensuring hydraulic oil remains within the ideal temperature range, automatically activating a cooling fan when temperatures exceed 30 degrees. A tank heater maintains oil temperatures above 6 degrees, ceasing heating when temperatures rise over 10 degrees, to safeguard against excessive viscosity and potential oil pump damage.
6. Cutting-edge Control System:
Our sophisticated control system oversees the pressure, speed, and temperature operations comprehensively. The automation is primarily driven by a Mitsubishi touch screen and PLC, controlling hydraulic solenoid valves and coordinating with the ADATA pneumatic components to precisely execute equipment actions. It ensures seamless continuity and interlocking of operations, with the hydraulic oil temperature system regulated by an Omron thermostat. Commanded by Mitsubishi PLC through output modules and SND relays, the control system maintains peak efficiency and reliability.
Certifications
Factory Panorama
Factory Address
QINGDAO SANZHUJI
With over 14 years of dedicated expertise, Qingdao Sanzhuji Technology Co., Ltd. shines as a specialist in the meticulous production of sand casting machinery. Our offerings encompass a diverse range of high-precision production lines including green sand casting, furan resin sand casting, lost foam casting, and coated sand steel sand buried casting. Our legacy of innovation and quality is at the heart of everything we do.
Contact Us
Address: Nestled in the strategic location of the North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China, our state-of-the-art facility stands ready to serve your casting machinery needs with excellence.
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