Turnkey Service for Specially Designed Green Sand Recycling Production

• Customization: Available
• Type: Clay Wet Sand
• Casting Method: Thermal Gravity Casting
• Model NO.: SZJ-Green Sand Foundry Machinery
• Sand Core Type: Clay Sand Core
• Application: Machinery Parts
• Machining: Machining Center
• Material: Steel
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra0.05
• Standard: AISI
• Certification: CE, ISO 9001:2000
• Factory Customization: Customized According to Demand
• Service: Turnkey Service
• After-Sales Service: Engineer on-Site Guidance Installation and Commiss
• Transport Package: Ocean Freight
• Trademark: Sanzhuji
• Origin: Qingdao China
• HS Code: 84743900
• Production Capacity: 50

Product Description

Detailed Photos

Product Description

Clay sand, renowned for its unparalleled binding power, stands as a fundamental element in the molding process, with clay being the mainstay binder. In the foundry, the sand treatment division is crucial, dedicated to supplying superior molding sand to the core-making department. The artful formulation of this sand is essential for boosting casting production, amplifying yield, and curtailing costs. Due to the intricate nature of sand treatment operations, the demands of processing and transporting clay sand are considerable, performed under strenuous conditions. Therefore, mechanizing these operations is key to ensuring efficiency and reliability in casting production.

Qingdao Sanzhuji Technology Co., Ltd. leads the way in the design and execution of advanced clay sand treatment lines. We offer comprehensive services, from the crafting of state-of-the-art equipment to detailed installation, precise commissioning, and complete turnkey project solutions.


Green sand production line process: Our meticulously designed process harnesses clay as a binder to adeptly craft modeling (core) sand. The mechanization of sand recycling is pivotal for achieving peak foundry production. The caliber of reclaimed casting sand post-pouring is crucial, affecting the quality, yield, and cost-effectiveness of castings. The arduous process of recycling and processing used sand necessitates extensive handling and transport under harsh conditions, where mechanization becomes indispensable. Following the pouring and cooling phase, a vibrating shakeout machine (drum shakeout machine) effectively breaks down the sand mold, seamlessly transferring hot castings to the shot blasting area via a scale conveyor. A strategically placed belt conveyor at the shakeout machine's sand outlet conveys reclaimed sand to the regeneration area. Cross-placed suspended magnetic separators and belt conveyors expertly remove iron impurities from the sand. Dust is meticulously filtered, and the processed sand is stored in compact silos. A state-of-the-art boiling cooling bed ensures efficient cooling of used sand, which is then elevated via the 2# bucket elevator to the storage silo. The unloader adeptly distributes bulk sand to designated bins, each equipped with vibrating disc feeders. The sand is then conveyed to the rotor sand mixer’s storage hopper. Through an advanced screw feeder mechanism, coal powder and bentonite are precisely quantified and blended, ensuring consistent mixing in the rotor sand mixer. This meticulously refined sand is then primed for subsequent molding, ensuring unparalleled casting quality.

Certifications

Factory Panorama

Factory Address

QINGDAO SANZHUJI

With over 14 years of distinguished history, Qingdao Sanzhuji Technology Co., Ltd. has established itself as a leader in the production of innovative sand casting machinery. Our vast expertise includes green sand casting production lines, furan resin sand casting lines, lost foam casting lines, and coated sand steel sand buried casting lines, consistently pushing the boundaries of innovation and reaching new heights of industry excellence.

Contact Us

Address: North of G204 National Road, Poli Town, West Coast New Area, Qingdao, China